Manufacturing Processes detail BTEUP Diploma syllabus for Mechanical Engineering (Automobile), effective from 2017 is collected from BTEUP 2017 Syllabus official website and presented for diploma students. The course details such as exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other automobile 3rd sem bteup diploma syllabus 2017 you can visit Automobile 3rd Sem BTEUP Diploma Syllabus 2017 Subjects. The detail syllabus for manufacturing processes is as follows.
Rationale:
Manufacturing involves variety of operations over the raw material. For mechanical engineers it is matter of utmost improtance to have complete knowledge of such operations. The present paper aims to initiate the students into the matters.
DETAILED CONTENTS
1. GENERAL FORMING PROCESSES:
Classification and elementary idea of metal forming processes on the basis of the properties of deformability (Plasticity), fusibility and divisibility Viz Rolling, Forging, Drawing, Extruding, Spining, Pressing, Punching, Blanking.
WELDING:
- Weldedge prepration, Introduction to various welding processes with procedure equipments and applications such as
- Electric arc welding.
- Resistance welding-Spot welding, Flash butt, Percussion welding.
- Exploison
- Thermit welding.
- Carbon arc welding
- Metal-Inert-Gas welding (MIG).
- Tungsten arc welding (TIG).
- Atomic Hydrogen arc welding.
- Stud welding.
- Laser Beam, Electrom Beam Welding,
- Welding, Ultrasonic Welding.
- Under water welding
- Submerged Arc welding
- WELDING:
- WELDING OF SPECIAL MATERIALS:
- Welding of plastics, equipment, filler, rods, weldability, procedures and precautions.
- Welding of Grey Cast Iron, shelded metal arc gas welding procedures.
- Welding of Aluminium, Argon arc and gas welding procedures.
- Welding of copper, Brass and Bronzc, Gas shielded metallic arc welding, TIG., Oxyaccetylene method.
- Welding of Alloy steels welding, Stainless steel, welding by oxyacetylene process, MIG, TIG. Specification of electrode as per latest I.S. code.
- TESTING OF WELDS & RELEVENT WELDING CODES:
- Destructive methods.
- Non destructive methods-visual, X-ray, Gamma-ray, Magnetic particles, flaw detection, flourescent, dye penetrant and ultrasonic testing.
- COST ESTIMATION OF WELDING :
Definition, arc, metal parameters, electrodes arc initiation, arc structures, types of transfer characteristics and influencing weld bead geometry, various types of used in various processes. Selection of electrode from catalogue, current and voltage setting from welder’s hand book.
Meterial cost, Fabrication cost, Preparation cost, Welding cost and Finishing cost, Over head cost, Cummulative effect of poor practices on cost, Calculation of cost of welding gas consumption and welding electrodes.
2. FOUNDRY PRACTICE
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3. POWDER METALLURGY:
Introduction, principle, scope and names of processes. Production of metal powders, compaction, sintering and sizing. Self lubricated bearings. Advantages of the process and its limitations. (Elementary concept only).
4. MODERN MACHINING PROCESS:
Ultrasonic Machining(USM), Electro Chemical Machining (ECM), Electro Chemical Grinding (ECG), Electrical Discharging Machining(EDM), Laser Beam Machining (LBM), Electro Beam Machining (EBM), Plasma Arc Machining (PAM)
For detail syllabus of all other subjects of BE Automobile, effective from 2017 do visit Automobile 3rd Sem BTEUP syllabus for 2017.
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