6. Workshop Practice Aircraft Maintenance Eng 1st Sem Syllabus for Diploma BTEUP 2017

6. Workshop Practice detail BTEUP Diploma syllabus for Aircraft Maintenance Engineering, effective from 2017 is collected from BTEUP 2017 Syllabus official website and presented for diploma students. The course details such as exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other aircraft maintenance eng 1st sem bteup diploma syllabus 2017 you can visit Aircraft Maintenance Eng 1st Sem BTEUP Diploma Syllabus 2017 Subjects. The detail syllabus for 6. workshop practice is as follows.

Rationale:

There are basically 4 shops to workshop practice i.e. Carpentary shop, Fitting shop, Machine shop and Welding shop. The purpose is to familarization of various machines used in aircraft repair and maintenance.

DETAILED CONTENTS

1. Safety rules and Precautions in workshop:

Instructions in the remedial action to be taken in the event of accidients/ human or machines

2. GENERAL WORKSHOP TOOLS :

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3. Handling and uses of different type of precision measuring tools.

4. Limits fits and allowances.

Concept of interchangeability.

5. Working knowledge of Tools used on the follwong machine tools:

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6. Welding

1. Safety precautions observed before and during welding.
2. Different types of welding – Gas welding, Electric arc welding, Seam welding, Spot welding, TIG & MIG, Types of fluxes and its advantages.
1. Gas welding – Types of gas welding, identificaiton of cylinders pressure regulator (single and double), welding torch and equipment, type of flame and blow pipe.
2. Electric Arc Welding – Types of arc welding – metallic arc, gas shield arc welding (TIG & MIG), plasma arc welding.
3. Pressure Welding – Seam, Butt and spot welding.
4. Types of welded joints and defect analysis

7. Brazing:

Al brazing, Cu brazing, Silver brazing and Stainless steel brazing.

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List of Experiments:

GENERAL

1. Safety preautions to be observed in workshop
2. Familiarisation with various tools and equipments in use the workshop.
3. Workshop, Work materials and Tool materials.

EXERCISE :

FITTING SHOP :

1. Hacksawing procedure, Precautions and Techniques Hacksawing, Different number of Teeth in Blade, Utility.
1. Making a straight cut with Hacksaw.
2. Cutting a Solid block.
3. Cutting a Channel.
4. Cutting a corner
5. Cutting a Conduit.
3. Cutting a square piec of 2″ sides with Hacksaw.
4. Practice in the use of different files, precautions in use of different filling rechique and methods.
5. Exercise 3 to be filed approximate size to side 2″.
6. Filling the above exercise top surface to flat.
7. Filling the sides of above job to make right angle.
8. Making of “T” fitting.
9. Making Male and Female as per diagram given.
10. Making circular hole by drilling and finishing with file
11. Making a square hole in a sheet.
12. Making a Diagononal fitting.
13. Practice in riveting and making a riveted joints.

MACHINE SHOP:

1. Familiarisation with the Machines in the Machine shop with –
1. Lathe
2. Drilling Machine.
3. Sharppening of Tool Bits.

EXERCISE :

1. Practice of Plain Turning, Facing of a M. S. Rod.
2. Step turning of Rod.
3. Thread Cutting Exernal
4. Taper turning.
5. Internal Turning Procedure.
6. Cutting Threads Internally by tape.
7. Knurling Practice.

AECR CARPENTRY :

1. Familiarisation with Tools and Equipments and Safety procedure in Carpentry.
2. Measuring and Making tools.
3. Cutting Tools, Saw, Planes, Chisels etc.,
4. Drilling and Boring Tools : Carpenters Brace Augarbit, Rosebit, Rosebit and Bradwal.

EXERCISE :

1. Procedure of use Saws and setting of the teeth.
2. Practice in Sharpening of Saws Teeth.
3. Practice in use of different types of chisels and shrpening
4. Practice in Grinding and Sharpening of various types of Chisels.
5. Practice of plaining.
6. Making a Half Lap joints and ‘T’ joints and Sawing practices as per drawing.

WELDING SHOP :

Familiarisation with Tools, equipments used in the welding shop and precautions.
1. Oxygen and Acetyline Cylinders.
2. Acetyline regulator for Low Pressure.
3. Gas Cutting Equipment and Welding tips.
4. Pressure Regulators, Hose and Hose fitting, Welding Torch, Goggles, Spark, Filler Rod Wire Brush, welding table with fire, Brick to.

EXERCISE :

1. Practice of lighting the Gases.
2. Oxidising, Neutral and Reducing Flames.
3. Practice in making Head welding.
4. Practice a Line Brazing.
5. Practicing a Seam Soldering
6. Practicing a Butt Welding.

For detail syllabus of all other subjects of BE Aircraft Maintenance Eng, effective from 2017 do visit Aircraft Maintenance Eng 1st Sem BTEUP syllabus for 2017.

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