PEC603: Production Tooling Syllabus for PE 6th Sem 2018 Pattern Mumbai University

Production Tooling detailed syllabus scheme for Production Engineering (PE), 2018 regulation has been taken from the University of Mumbai official website and presented for the Bachelor of Engineering students. For Course Code, Course Title, Test 1, Test 2, Avg, End Sem Exam, Team Work, Practical, Oral, Total, and other information, do visit full semester subjects post given below.

For all other Mumbai University Production Engineering 6th Sem Syllabus 2018 Pattern, do visit PE 6th Sem 2018 Pattern Scheme. The detailed syllabus scheme for production tooling is as follows.

Production Tooling Syllabus for Production Engineering TE 6th Sem 2018 Pattern Mumbai University

Course Objectives:

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Course Outcomes:

Learner will be able to..

1. Select location and clamping faces/points on jobs.
2. Design and develop simple productive and cost effective jigs.
3. Design and develop simple productive and cost effective fixtures.
4. Identify press tool requirements to build concepts pertaining to design of press tools.
5. Prepare working drawings and setup for economic production of sheet metal components.
6. Demonstrate the principles of blank development in bent & drawn components.

Module 1

Introduction to Jigs and Fixture:

1. Introduction to Jigs and Fixtures, their difference and Significance. Material used for different elements of jigs/fixtures and recommended hardness where necessary.
2. Location & Locating Devices: Locating principles, Degrees of freedom, Redundant location, Fool proofing, nesting, Locators: location from Flat and cylindrical surfaces, conical locators, centralizers.
3. Clamping & clamping Devices: Clamping Principle, Examples of typical clamps such as multiple clamping and equalizing devices, quick acting clamping mechanisms such as link, toggle, cam, eccentric, pneumatic &hydraulic devices. 08

Module 2

Construction of Drill Jig

1. Introduction, Selection of location, supporting and clamping faces/points.
2. Various types of Jig Bushes.
3. Commonly used Drill jigs. Case Study on Drill Jig Design. 08

Module 3

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Module 4

Introduction to Press Working

1. Classification of common Press working operations, Benefits and limitations of using Press tools. Applications of pressed parts/components.
2. Theory of Shearing in Press Working. Optimum Cutting clearance Construction of Basic shearing die. Functions of different elements of a press tool. Methods of feeding the strip/coil material. 06

Module 5

Design and Calculations for Piercing & Blanking Die

1. Different types of Dies, Die sets and its selection.
2. Calculations for Economic Strip Layout, Calculations of Cutting force and Stripping force. Recommending minimum tonnage of a press. Centre of Pressure (its importance and calculation).
3. Design aspects of Press tool elements viz. Punches & methods of retaining punches, Die block, Stripper, Pilot, etc. Methods of reducing cutting loads on press tools.
4. Selection of materials and its hardness for different elements of Press tools. 10

Module 6

Bending & Drawing Dies

1. Theory of Bending. Spring back and measures to control it. Calculations for bending force & Blank development of Simple Bent components. Types of Bending dies. Minimum bend radius.
2. Theory of Drawing. Metal flow in Drawing & forming operations; reduction ratio and redrawing limits, draw clearance, drawing and blank holding forces for cylindrical draws only. Blank development of Cup.
3. Defects in drawn as well as bent parts. Presses selection for drawing/bending operations.
4. Basic construction and working of Bending and Drawing dies. 08

Assessment:

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdf platform to make students’s lives easier.
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Reference Books:

1. Production Engineering – P. C. Sharma
2. Jig and Fixture Design Manual, Erik K. Henrikson, Industrail Press.
3. Jigs and Fixture, P.H. Joshi, THM. .
4. Non- Standards Calming Devices, Hiran E. Grant TMH, New Delhi.
5. Die Design Fundamentals – J. R. Paquin
6. Techniques of Press Working Sheet Metal – D. F. Eary& E. A. Reed
7. Press Tools Design and Construction – P. H. Joshi
8. Tool Design – C.Donaldson

For detail syllabus of all other subjects of Production Engineering (PE) 6th Sem 2018 regulation, visit PE 6th Sem Subjects syllabus for 2018 regulation.