ME403: Manufacturing Processes-I Syllabus for ME 4th Sem 2017-18 DBATU

Manufacturing Processes-I detailed syllabus scheme for B.Tech Mechanical Engineering (ME), 2017-18 onwards has been taken from the DBATU official website and presented for the Bachelor of Technology students. For Subject Code, Course Title, Lecutres, Tutorials, Practice, Credits, and other information, do visit full semester subjects post given below.

For all other DBATU Syllabus for Mechanical Engineering 4th Sem 2017-18, do visit ME 4th Sem 2017-18 Onwards Scheme. The detailed syllabus scheme for manufacturing processes-i is as follows.

Manufacturing Processes-I Syllabus for Mechanical Engineering (ME) 2nd Year 4th Sem 2017-18 DBATU

Manufacturing Processes-I

Pre-requisite:

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Course Outcomes:

At the end of the course, students will be able to:

Identify castings processes, working principles and applications and list various defects in metal casting
Understand the various metal forming processes, working principles and applications
Classify the basic joining processes and demonstrate principles of welding, brazing and soldering.
Study center lathe and its operations including plain, taper turning, work holding devices and cutting tool.
Understand milling machines and operations, cutters and indexing for gear cutting.
Study shaping, planing and drilling, their types and related tooling’s

Course Contents:

Unit 1

Unit 2

Rolling and Forging Processes
Introduction to Rolling; Flat-rolling Process: Roll Force, Torque, and Power Requirements, Geometric Considerations; Flat-rolling Practice: Defects in Rolled Plates and Sheets; Rolling Mills; Various Rolling Processes and Mills. Introduction to forging, Open-die forging; Impression-die and Closed-die forging; various forging Operations; Forgeability of Metals: Forging Defects; Die Design, Die Materials, and Lubrication; Forging Machines.

Unit 3

Extrusion, Drawing and Sheet Metal Forming
Introduction to sheet metal forming; Shearing: Shearing operations, Characteristics and Type of Shearing Dies; Sheet-metal Characteristics and Formability, Formability Tests for Sheet Metals; Bending Sheets, Plates, and Tubes; Deep Drawing: Deep Drawability, Deep-drawing Practice; Spinning; Design Considerations in Sheet-metal Forming; Equipment for Sheetmetal Forming.

Unit 4

Unit 5

Machining Processes: Turning and Hole Making
Introduction; The Turning Process; Lathes and Lathe Operations: Lathe Components, Workholding Devices and Accessories, Lathe Operations, Types of Lathes, Turning-process Capabilities, Design Considerations and Guidelines for Turning Operations, Chip Collection Systems, Cutting Screw Threads; Boring and Boring Machines; Drilling, Drills, and Drilling Machines: Drills, Material-removal Rate in Drilling, Thrust Force and Torque, Drill Materials and Sizes, Drilling Practice, Drilling Machines, Design Considerations for Drilling; Reaming and Reamers; Tapping and Taps.

Unit 6

Machining Processes: Milling, Broaching and Gear Manufacturing
Introduction, Milling and Milling Machines: Peripheral Milling, Face Milling, End Milling, Other Milling Operations and Milling Cutters, Toolholders, Milling Process Capabilities, Design and Operating Guidelines for Milling, Milling Machines; Planing and Shaping; Broaching and Broaching Machines; Gear Manufacturing by Machining: Form Cutting, Gear Generating, Cutting Bevel Gears, Gear-finishing Processes, Design Considerations and Economics of Gear Machining.

Text Books:

Serope Kalpakjian and Steven R. Schmid, Manufacturing Engineering and Technology, Addison Wesley Longman (Singapore) Pte. India Ltd., 6th edition, 2009.

Reference Books:

For detail syllabus of all other subjects of Mechanical Engineering (ME) 4th Sem 2017-18 regulation, visit ME 4th Sem Subjects syllabus for 2017-18 regulation.

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