Manufacturing Processes- II detailed syllabus scheme for B.Tech Mechanical Engineering (ME), 2019 onwards has been taken from the DBATU official website and presented for the Bachelor of Technology students. For Subject Code, Course Title, Lecutres, Tutorials, Practice, Credits, and other information, do visit full semester subjects post given below.
For all other DBATU Syllabus for Mechanical Engineering 6th Sem 2019, do visit ME 6th Sem 2019 Onwards Scheme. The detailed syllabus scheme for manufacturing processes- ii is as follows.
Manufacturing Processes- II Syllabus for Mechanical Engineering (ME) 3rd Year 6th Sem 2019 DBATU
Prerequisites:
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Course Outcomes:
At the end of the course, students will be able to:
- Understand the process of powder metallurgy and its applications
- Calculate the cutting forces in orthogonal and oblique cutting
- Evaluate the machinability of materials
- Understand the abrasive processes
- Explain the different precision machining processes
- Design jigs and fixtures for given application
Unit 1: Abrasive Machining and Finishing Operations
Introduction; Abrasives and Bonded Abrasives: Grinding Wheels, Bond Types, Wheel Grade and Structure; Grinding Process: Grinding-wheel wear, Grinding Ratio, Dressing, Truing and Shaping of Grinding Wheels, Grindability of Materials and Wheel Selection; Grinding Operations and Machines; Design Considerations for Grinding; Finishing Operations
Unit 2: Mechanics of Metal Cutting
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Unit 3: Thermal aspects, Tool wear, and Machinability
Temperature in Metal Cutting: Heat generation in metal cutting; temperature distribution in metal cutting, effect of cutting speed on temperatures, measurement of cutting temperatures Tool life and tool Wear: progressive tool wear; forms of wear in metal cutting: crater wear, flank wear, tool-life criteria, cutting tool materials: basic requirements of tool materials, major classes of tool materials: high-speed steel, cemented carbide, ceramics, CBN and diamond, tool coatings; the work material and its machinability Cutting fluids: Action of coolants and application of cutting fluids.
Unit 4: Processing of Powder Metals
Introduction; Production of Metal Powders: Methods of Powder Production, Particle Size, Shape, and Distribution, Blending Metal Powders; Compaction of Metal Powders: Equipment,Isostatic Pressing, Sintering; Secondary and Finishing Operations; Design Considerations.
Unit 5: Processing of Ceramics and Glasses
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Unit 6: Processing of Plastics
Introduction; Extrusion: Miscellaneous Extrusion Processes, Production of Polymer Reinforcing Fibers; Injection Moulding: Reaction-injection Molding; Blow Moulding; Rotational Moulding; Thermoforming; Compression Moulding; Transfer Moulding; Casting; Foam Moulding; Cold Forming and Solid-phase Forming; Processing Elastomers
Text Books:
- Serope Kalpakjian and Steven R. Schmid, Manufacturing Engineering and Technology, Addison Wesley Longman (Singapore) Pte. India Ltd., 6thedition, 2009.
- Geoffrey Boothroyd, Winston Knight, Fundamentals of Machining and Machine Tools, Taylor and Francis, 3rd edition, 2006.
Reference Books:
- Milkell P. Groover, Fundamentals of Modern Manufacturing: Materials, Processes, and Systems, John Wiley and Sons, New Jersey, 4th edition, 2010.
- Paul De Garmo, J. T. Black, Ronald A. Kohser, Materials and Processes in Manufacturing, Wiley, 10th edition, 2007.
- M. C. Shaw, Theory of Metal Cutting, Oxford and I.B.H. Publishing, 1st edition, 1994.
For detail syllabus of all other subjects of Mechanical Engineering (ME) 6th Sem 2019 regulation, visit ME 6th Sem Subjects syllabus for 2019 regulation.