Metrology and Quality Control detailed syllabus scheme for B.Tech Production Engineering (PR), 2019 onwards has been taken from the DBATU official website and presented for the Bachelor of Technology students. For Subject Code, Course Title, Lecutres, Tutorials, Practice, Credits, and other information, do visit full semester subjects post given below.
For all other DBATU Syllabus for Production Engineering 5th Sem 2019, do visit PR 5th Sem 2019 Onwards Scheme. The detailed syllabus scheme for metrology and quality control is as follows.
Metrology and Quality Control Syllabus for Production Engineering (PR) 3rd Year 5th Sem 2019 DBATU
Course Objectives:
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Course Outcomes:
At the end of the course, students will be able to:
- Identify techniques to minimize the errors in measurement
- Identify methods and devices for measurement of length, angle, and gear and thread parameters, surface roughness and geometric features of parts.
- Choose limits for plug and ring gauges.
- Explain methods of measurement in modern machineries
- Select quality control techniques and its applications
- Plot quality control charts and suggest measures to improve the quality of product and reduce cost using Statistical tools.
Unit 1: Measurement Standard and Comparators
Measurement Standard, Principles of Engineering Metrology, Line end, wavelength, Traceability of Standards. Types and Sources of error, Alignment, Temperature, Plastic deformation, Slip gauges and gauge block, Linear and Angular Measurement ( Sine bar, Sine center, Autocollimator, Angle Decor and Dividing head), Calibration. Comparator: Mechanical, Pneumatic, Optical, Electronic (Inductive), Electrical (LVDT).
Unit 2: Interferometry and Limits, Fits, Tolerances
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Unit 3: Metrology of Screw Thread
Gear Metrology: Gear error, Gear measurement, Gear Tooth Vernier; Profile Projector, Tool markers microscope. Advancements in Metrology: Co-ordinate Measuring Machine, Universal Measuring Machine, Laser in Metrology.
Unit 4: Introduction to Quality and Quality Tools
Quality Statements, Cost of Quality and Value of Quality, Quality of Design, Quality of Conformance, Quality of Performance, Seven Quality Tools: Check sheet, Flow chart, Pareto analysis, cause and effect diagram, scatter diagram, Brain storming, Quality circles.
Unit 5: Total Quality Management
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Unit 6: Statistical Quality Control
Statistical Quality Control: statistical concept, Frequency diagram, Concept of Variance analysis, Control chart for variable & attribute, Process Capability. Acceptance Sampling: Sampling Inspection, OC curve and its characteristics, sampling methods. Introduction to ISO 9000: Definition and aims of standardizations, Techniques of standardization, Codification system, Varity control and Value Engineering.
Text Books:
- I. C. Gupta, Engineering Metrology, Dhanpat and Rai Publications, New Delhi, India.
- M. S. Mahajan, Statistical Quality Control, Dhanpat and Rai Publications.
Reference Books:
- R. K. Jain, Engineering Metrology, Khanna Publications, 17th edition, 1975.
- K. J. Hume, Engineering Metrology, McDonald Publications, 1st edition, 1950.
- A. W. Judge, Engineering Precision Measurements, Chapman and Hall, London, 1957.
- K. L. Narayana, Engineering Metrology, Scitech Publications, 2nd edition.
- J. F. Galyer, C. R. Shotbolt, Metrology for Engineers, Little-hampton Book Services Ltd., 5th edition, 1969.
- V. A. Kulkarni, A. K. Bewoor, Metrology & Measurements, Tata McGraw Hill Co. Ltd., 1st edition, 2009.
- Amitava Mitra, Fundamental of Quality Control and Improvement, Wiley Publication.
- V. A. Kulkarni, A. K. Bewoor, Quality Control, Wiley India Publication, 01st August, 2009.
- Richard S. Figliola, D. E. Beasley, Theory and Design for Mechanical Measurements, Wiley India Publication.
- E. L. Grant, Statistical Quality Control, Tata McGraw Hill Publications.
- J. M. Juran, Quality Planning and Analysis, Tata McGraw Hill Publications.
For detail syllabus of all other subjects of Production Engineering (PR) 5th Sem 2019 regulation, visit PR 5th Sem Subjects syllabus for 2019 regulation.