Manufacturing Processes – I detailed syllabus scheme for B.Tech Mechanical Engineering (ME), 2019 onwards has been taken from the DBATU official website and presented for the Bachelor of Technology students. For Subject Code, Course Title, Lecutres, Tutorials, Practice, Credits, and other information, do visit full semester subjects post given below.
For all other DBATU Syllabus for Mechanical Engineering 4th Sem 2019, do visit ME 4th Sem 2019 Onwards Scheme. The detailed syllabus scheme for manufacturing processes – i is as follows.
Manufacturing Processes – I Syllabus for Mechanical Engineering (ME) 2nd Year 4th Sem 2019 DBATU
Prerequisites:
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdf platform to make students’s lives easier.
.
Course Outcomes:
At the end of the course, students will be able to:
- Identify castings processes, working principles and applications and list various defects in metal casting
- Understand the various metal forming processes, working principles and applications
- Classify the basic joining processes and demonstrate principles of welding, brazing and soldering.
- Study center lathe and its operations including plain, taper turning, work holding devices and cutting tool.
- Understand milling machines and operations, cutters and indexing for gear cutting.
- Study shaping, planing and drilling, their types and related tooling’s
Unit 1: Introduction and Casting Processes[06 Hours]
What is manufacturing? Selection of manufacturing processes Introduction to casting; solidification of metals: Pure metals, Alloys; fluid flow; fluidity of molten metal; heat transfer: Solidification time, Shrinkage; defects: Porosity; Metal casting processes: Introduction; sand casting, shell molding, investment casting; Permanent-mold casting, vacuum casting, die casting, centrifugal casting; Inspection of casting; melting practice and furnaces, general design considerations for casting.
Unit 2: Rolling and Forging Processes[06 Hours]
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdf platform to make students’s lives easier..
Unit 3: Extrusion, Drawing and Sheet Metal Forming[06 Hours]
Introduction; Extrusion Process; Hot Extrusion; Cold Extrusion: Impact extrusion, Hydrostatic Extrusion; Extrusion Defects; Extrusion Equipment; Drawing Process; Drawing Practice; Drawing Defects and Residual Stresses; Drawing Equipment. Introduction to sheet metal forming; Shearing: Shearing operations, Characteristics and Type of Shearing Dies; Sheet-metal Characteristics and Formability, Formability Tests for Sheet Metals; Bending Sheets, Plates, and Tubes; Deep Drawing: Deep Drawability, Deep-drawing Practice; Spinning; Design Considerations in Sheet-metal Forming; Equipment for Sheetmetal Forming.
Unit 4: Joining Processes[06 Hours]
Oxy-fuel-gas Welding; Arc-Welding Processes: Non consumable Electrode; Arc-welding Processes: Consumable Electrode, Shielded Metal-arc Welding, Submerged-arc Welding, Gas Metal-arc Welding; Electrodes for Arc Welding; The Weld joint, Quality, and Testing: Weld Quality, Weldability, Testing of Welds; Joint Design and Process Selection. Introduction to solid state welding, Friction Welding, Resistance Welding: Spot, Seam, Projection Welding. Introduction to brazing and soldering; Brazing: Brazing Methods, Design for Brazing; Soldering: Types of Solders and Fluxes, Solderability, Soldering Techniques, Soldering Applications and Design Guidelines; Mechanical Fastening, Design for Mechanical Fastening.
Unit 5: Machining Processes: Turning and Hole Making[06 Hours]
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdf platform to make students’s lives easier..
Unit 6: Machining Processes:
Milling, Broaching and Gear Manufacturing[06 Hours] Introduction, Milling and Milling Machines: Peripheral Milling, Face Milling, End Milling, Other Milling Operations and Milling Cutters, Tool holders, Milling Process Capabilities, Design and Operating Guidelines for Milling, Milling Machines; Planing and Shaping; Broaching and Broaching Machines; Gear Manufacturing by Machining: Form Cutting, Gear Generating, Cutting Bevel Gears, Gear-finishing Processes, Design Considerations and Economics of Gear Machining.
Text Books:
- SeropeKalpakjian and Steven R. Schmid, Manufacturing Engineering and Technology, Addison Wesley Longman (Singapore) Pte. India Ltd., 6thedition, 2009.
Reference Books:
- Milkell P. Groover, Fundamentals of Modern Manufacturing: Materials, Processes, and Systems, John Wiley and Sons, New Jersey, 4th edition, 2010.
- Paul DeGarmo, J.T. Black, Ronald A. Kohser, Materials and Processes in Manufacturing, Wiley, 10th edition, 2007.
For detail syllabus of all other subjects of Mechanical Engineering (ME) 4th Sem 2019 regulation, visit ME 4th Sem Subjects syllabus for 2019 regulation.