Manufacturing Processes detailed syllabus scheme for B.Tech Automobile Engineering (AE), 2019 onwards has been taken from the DBATU official website and presented for the Bachelor of Technology students. For Subject Code, Course Title, Lecutres, Tutorials, Practice, Credits, and other information, do visit full semester subjects post given below.
For all other DBATU Syllabus for Automobile Engineering 5th Sem 2019, do visit AE 5th Sem 2019 Onwards Scheme. The detailed syllabus scheme for manufacturing processes is as follows.
Manufacturing Processes Syllabus for Automobile Engineering (AE) 3rd Year 5th Sem 2019 DBATU
Pre-requisite:
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Course Outcomes:
At the end of the course, students will be able to:
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Identify castings processes, working principles and applications and list various defects in metal casting
- Understand the various sheet metal processes, working principles and applications
- Classify the basic joining processes and demonstrate principles of welding, brazing and soldering.
- Study center lathe and its operations including plain, taper turning, work holding devices and cutting tool.
- Understand milling, drilling, boring, shaping and broaching operations
- Describe the mechanical measurements techniques
Unit 1
Introduction to Manufacturing
What is manufacturing? Examples of manufacturing products, Classification of manufacturing processes, Selection of materials, Types of manufacturing strategies.Importanceofsheetmetalengineering,materialsused,desirableproperties ofmaterialsin sheet metalproducts.Shearingprocesseslikeblanking,piercing,andpunching.
Unit 2
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Unit 3
Joining Processes
Gas welding, gas cutting, Electric arc-welding with consumable and non-consumable electrodes (MMAW, GMAW, TIG, and SAW); solid state welding: resistance welding, spot and seam welding, thermit welding, friction welding, welding defects, Brazing and soldering.
Unit 4
Turning, Shaping, Milling and Planing
Lathe and its types, constructional features, lathe operations, taper turning, methods of taper turning, work holding and cutting tool, thread cutting, machining time and power estimation, shaper, Milling machine and its types, construction, milling operations, milling cutters, Planing machine sand their types and operations.
Unit 5
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Unit 6
Mechanical Measurements
Introduction to measurements, Errors in measurements, Measurement of temperature, pressure, velocity, Measurement of heat flux, volume/mass flow rate, Measurement of thermo-physical properties, radiation properties of surfaces, vibration and noise, Measurement of length, measurement of angle, Measurement of geometric forms, straightness, flatness, roundness
Text Books:
- P. N. Rao, Manufacturing Technology, Foundry, Forming and Welding, Vol. 1, 3rd edition, Tata McGraw Hill Publishing Co. Ltd, New Delhi, 2004.
- P.N. Rao, Manufacturing Technology, Metal Cutting and Machine Tools, Vol. 2, 2nd edition, Tata McGraw Hill Publishing Co. Ltd, New Delhi, 2002.
- Gayler J.F. and Shotbolt C.R. Metrology for Engineers, ELBS, Fifth Edition 1990
Reference Books:
- M. P. Groover, Fundamentals of Modern Manufacturing: Materials, Processes and Systems, Prentice Hall, Upper Saddle River, New Jersey, 1999.
- S. Kalpakjian and S.R.Schmid, Manufacturing Engineering and Technology, Addison Wesley Longman (Singapore) Pte. India Ltd., 4th edition, 2000.
For detail syllabus of all other subjects of Automobile Engineering (AE) 5th Sem 2019 regulation, visit AE 5th Sem Subjects syllabus for 2019 regulation.