Quality Control in Printing detailed Syllabus for Printing Technology (PN), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Printing Technology 5th Sem K Scheme Syllabus PDF, do visit MSBTE Printing Technology 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for quality control in printing is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Identify quality control stages along with responsibilities.
- Use quality control aids effectively.
- Interpret requirements of various standards used in different printing processes.
- Apply quality management systems in different printing process.
- Interpret control charts for variable and attribute data.
Unit I
Basics of Quality 1.1 Concept of quality, quality cost, quality inspection 1.2 Quality assurance and quality control, Stages of quality control, objective of quality control 1.3 Objectives of quality control, Responsibilties of quality control officer
Suggested Learning Pedagogie
Video Demonstrations Presentations Lecture Using Chalk- Board
Unit II
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Unit III
Quality Control Standards 3.1 Press optimization standards & press calibration. 3.2 ISO 9000 , ISO 14000, ISO Standards for Printing – 12647-1/2/3/4/5/6/7/8/9. 3.3 Purpose and application area of SWOP, GRACoL, G7, FOGRA, TAPPI.
Suggested Learning Pedagogie
Video Demonstrations Presentations Lecture Using Chalk- Board
Unit IV
Quality Management Systems 4.1 Purpose, benefits and application area of Six Sigma, 5S, Kaizen, TQM, Lean Management. 4.2 Mean, Mode, Median: Meaning, simple numerical. 4.3 Standard deviation, Variance: Meaning, simple numerical.
Suggested Learning Pedagogie
Video Demonstrations Lecture Using Chalk- Board Presentations
Unit V
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List of Experiments:
- *Measure the solid print density of each CMYK color using a process color control bar and plot the results on a line chart to compare the densities.
- Determine the trapping of the print samples and use the gathered data to create a graph that visually represents the trapping of each sample.
- Calculate the print contrast and dot gain of the sample and plot these values on a graph to analyze the print quality.
- *Analyze the print characteristics dot gain curve of the sample and plot the data to illustrate the relationship between the input and output tonal values.
- *Measure CIE LAB values and calculate the Delta E values to quantify the color differences and calculate standard deviation of 10 samples.
- *Use a spectrophotometer to plot the color gamut steps on a given test chart.
- Prepare a specification chart that includes both the SWOP recommended parameters and the measured values.
- *Compile the ISO 12647 recommendations and specifications for planographic offset and screen printing.
- Demonstrate the G7 methodology in printing processes.
- *Demonstrate the 5S methodology’s implementation process and outcomes.
- *Calculate sigma value for a given printed lot on the basis of defect opportunities.
- *Measure the solid ink density of the samples and use the data to plot an X-bar chart and an R chart to monitor and control the printing process quality.
- Calculate the mean, mode, and median from the given data.
- Plot an X-R chart using the given numerical data.
- Create a workflow related to Total Quality Management (TQM) for the packaging and printing sectors.
Self Learning
Micro Project
- Identify areas of waste in a 4-color sheet-fed offset press. Implement Six Sigma tools such as DMAIC (Define, Measure, Analyze, Improve, Control). Report on the waste reduction outcomes and process improvements.
- Collect data on print parameters such as density, dot gain, and color balance. Calculate mean, mode, median, standard deviation, and variance. Draw X-R charts and interpret the results in a comprehensive report.
- Collect product samples that exhibit defects and quality issues.
- Visit nearest printing/ packaging unit and measure the solid ink density across multiple samples. Create X-bar and R charts to visualize the consistency. Analyze the results and suggest improvements for uniformity and compile report on same.
Assignment
- Visit local press setups to observe the TQM practices used during packaging job production. Compile your findings and suggest possible improvements.
- Prepare a detailed report on prevention quality costs by visiting the nearest printing and packaging facility.
- Conduct a 5S audit in a various departments in your institute and implement the 5S principles . Create a report documenting the changes and improvements.
Laboratory Equipment
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Learning Materials
- Juran Quality Control Handbook McGraw-Hill Inc.,US (1 January 1989), ISBN-13: 9780071005104
- Prof. Dr.-Ing. habil. Helmut Kipphan Handbook of Print Media Springer-Verlag Berlin Heidelberg New York ISBN 3540-67326-1
- Sayankar Vinod Total Quality Management Everest Publishing House, ISBN-10: 8176602671, ISBN-13: 978-8176602679
- Michael Barnard Print and Production Manual Pira International, United Kingdom ISBN 1 85802 238 X
- Pyzdek Six Sigma Handbook McGraw-Hill Inc., US, ISBN-10: 9789339221775, ISBN-13: 978-9339221775
Learning Websites
- https://www.youtube.com/watch?v=kEngca8RvCg ISO 12647
- https://www.youtube.com/watch?v=oLKq-gmHsV0 Optimization of digital file
- https://www.youtube.com/watch?v=B9j4gHTEzds Printing quality assurance
- https://www.youtube.com/watch?v=fpNMGZCQEss 5S Implementation in printing industry
- https://www.youtube.com/watch?v=fKvEkOFzhjQ Total Quality Management
For detail Syllabus of all other subjects of Printing Technology, K scheme do visit Printing Technology 5th Sem Syllabus for K scheme.
For all Printing Technology results, visit MSBTE Printing Technology all semester results direct links.