Industrial Paint Production detailed Syllabus for Surface Coating Technology (SC), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Surface Coating Technology 5th Sem K Scheme Syllabus PDF, do visit MSBTE Surface Coating Technology 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for industrial paint production is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Select corrosion resistant coatings.
- Classify Industrial coatings.
- Select Chemical resistant paints.
- Use Specialty coatings.
- Describe emerging trends in industrial finishes.
Unit I
Corrosion resistant Coatings 1.1 Introduction to corrosion & types of corrosion reactions. 1.2 Classification of corrosion resistant coating as clear & pigmented coating. 1.3 Formulation of corrosion resistant paints . 1.4 Red oxide primer red oxide zinc chrome primer, yellow primer, etch primer, Zinc dust primer. 1.5 Introduction, properties & applications of Zinc silicate primer.
Suggested Learning Pedagogie
Presentations seminar Video Demonstrations Assignment
Unit II
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Unit III
Chemical resistant paints 3.1 Rational and significance of chemical resistant coatings. 3.2 Formulations of one pack & two pack epoxy primers, paints & its applications. 3.3 Formulations of Poly urethane primers, paints & its applications. 3.4 Significance and calculations of mixing ratio of hardener & base polymer. 3.5 Introduction, properties & applications of Water-based coatings-epoxy and polyurethanes.
Suggested Learning Pedagogie
Presentations Lecture Using Chalk-Board Seminar Assignnment
Unit IV
Specialty coatings 4.1 Significance of marine coatings. 4.2 Classification of coatings like paint for hull of ship, paint for boot top area, paint for deck area. 4.3 Formulation of marine paints like antiskid and antifouling coatings. 4.4 Formulation of heat resistant coatings with properties and applications. 4.5 Introduction, properties & applications of coil coating .
Suggested Learning Pedagogie
Presentations Seminar Demonstration Case Study
Unit V
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List of Experiments:
- *Preparation and testing of Prepare Red Oxide Zinc Chrome primer (ROZC) using Jar Mill.
- *Preparation & testing of yellow primer using laboratory pebble mill.
- Preparation & testing of Etch primer using laboratory pebble mill.
- *Preparation & testing of Alkyd-amino stoving paint using pastel mortar.
- Preparation & testing of acrylic-amino stoving paint using pastel mortar.
- *Testing of particle size distribution (PSD) of powder paint used for powder coating using sieve analysis.
- *Preparation & testing of 2 pack Epoxy primer (2 K epoxy) using pastel mortar/Ball Mill (Test-Hegman Gauge, Viscosity, Wt/lit, Xylene rub, pencil hardness, cross cut adhesion).
- Prepare 2 pack Polyurethane (2 K PU) enamel of different finish using pastel mortar/sand mill (Test-Hegman Gauge, Viscosity, Wt/lit, Xylene rub, pencil hardness, cross cut adhesion).
- Prepare rubber enamel using pastel mortar/sand mill (Test-Hegman Gauge, Viscosity, Wt/lit, Xylene rub test, cross cut adhesion).
- *Preparation & testing of thermosetting acrylic (TSA) enamel using concept of weight per liter, Pigment binder ratio, PVC. (Test- Hegman Gauge, Viscosity, Wt/lit, Xylene rub, pencil hardness, cross cut adhesion).
- Testing the significance of mixing ratio of 2 pack epoxy OR 2 Pack PU system to test effective curing of system.
- Testing of Coil coating painted panels for chemical resistance properties such as detergent rub test, solvent rub test, solvent patch test.
- *Preparation & testing of aluminum heat resistant paint using heating mantel & stirrer (Test-Quenching and non quenching test).
- Preparation & testing of fire retardant paint using laboratory stirrer (Test for Fire retardancy of coated object).
- *Draw graph of viscosity pick up against time for 2 pack epoxy resin/paint after mixing both components.
- Draw graph of viscosity pick up against time for 2 pack PU resin/paint after mixing both components.
- Testing of PTFE coating painted panels for chemical resistance properties such as detergent rub test, solvent rub test, solvent patch test.
- Testing of PVDF coating painted panels for chemical resistance properties such as detergent rub test, solvent rub test, solvent patch test.
Self Learning
Micro Project
Prepare a report on advances in antistatic coatings.
- Collect data of market share/status of various Industrial coatings
- Prepare report on emerging trends in Industrial coatings
- Prepare report on development of new polymer for Industrial coating applications
- Prepare report on modified Industrial coatings.
- Prepare report on modified Industrial coatings.
- Compile data of water reducible PU dispersion
- Prepare data on Industrial wood coatings
- Calculate cost of raw material required for Industrial paint formulation
- Compare data of products related to Industrial coatings for various industries available in market.
- Survey of Industrial paint manufacturing industries
- Compile data of various IS Standards for Industrial coatings.
- Prepare report on scope & growth potential for Industrial coatings
- Prepare album of Industrial finishes.
- Prepare report on various safety equipment used in paint manufacturing industries.
- Collect information on Water proofing methods and process based on acrylic
- Collect information on Water proofing methods and process based polyurethane
- Prepare reports for available nano coatings in market.
- Prepare a report on new development in industrial water base coating
- Collect information on Wood coating.
- Collect information on Glass coating.
- Prepare report on Global scenario of coating industry.
- Collect information on Self cleaning coating.
- Collect information on Antibacterial coating
- Collect information on Antiviroal coating
- Case study on automobile refinishes coating.
Assignment
- Prepare a chart of classification for Industrial, Protective and specialty coatings
- Prepare report on water based Industrial coatings
- Prepare report on new developments in protective coatings
Term Work
- Prepare journal for laboratory work
Laboratory Equipment
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Learning Materials
- W. M. Morgan Outlines of Paint Technology (3rd Edition) CBS Publishers & Distributors Pvt. Ltd, 2000 ISBN: 9788123904306
- Oil and Colour Chemists Association of Australia St (OCCA) Surface Coatings, Vol I: Raw Materials and Their Usage Chapman & Hall, 1993 ISBN: 9780412552106
- H. F. Payne Organic Coating Technology John Wiley & Sons Inc (1961) ISBN: 9780471673538
- V.C. Malshe and Meenal Sikchi Basics of Paints Technology Part I Antar Prakash Centre for Yoga, 2004 ISBN: 9788190329859
- Dr. Swaraj Paul Surface Coatings: Science & Technology (2nd Edition) John Wiley and Sons Ltd.2014 ISBN:9788126552559
- NIIR Board Modern Technology of Paints, Varnishes & Lacquers (2nd Edition) Asia Pacific Business Press Inc. 2007 ISBN: 8178330881
Learning Websites
- https://www.youtube.com/watch?v=TKMgUCq3npg Corrosion reactions & Chemistry
- https://www.youtube.com/watch?v=Im23nVpB0bE Corrosion and its Prevention | Metals and Non-Metals
- https://www.youtube.com/watch?v=LM4VOW6xZ5Y Extraction Of Iron From Its Oxides
- https://www.youtube.com/watch?v=I3QLMl1AK9Y Corrosion : Dry or Chemical Corrosion
- https://www.youtube.com/watch?v=tXnMNFk_r4w Electrochemical Corrosion
- https://www.youtube.com/watch?v=Fb__KLI7D0s The Extraction of Iron (GCSE Chemistry)-Part I
- https://www.youtube.com/watch?v=b6Q6VWoUGE0 The Extraction of Iron (GCSE Chemistry)-Part II
- https://www.youtube.com/watch?v=X6EVMSNOWXw Spray Painting Anti Rust Painting Video – Zinc Paint Application
- https://www.youtube.com/watch?v=XrY2eW2GroM Fans Manufacturing Plant Video
- https://www.youtube.com/watch?v=T5lsSr_Dp4o GM Pretreatment Inspection and Paint Process
- https://www.youtube.com/watch?v=ChVK8J1-has Manufacturing Process of Epoxy Resins with Formulation
- https://finishing.tips/catalyzed-polyurethane-finish/ Polyurethane diol solution
- https://www.youtube.com/watch?v=eb8VAnLH1bg 5 Things You Need to Know About Water Based Polyurethane
- https://www.westmarine.com/WestAdvisor/DIY-Bottom-Painting How to Paint a Boat – DIY Guide to Bottom Painting
- https://safety4sea.com/hull-coatings-technologies/ Hull coatings technologies
- https://www.wacker.com/cms/en-us/products/applications/indus trial-coatings/heat-resistance/heat-resistance-coatings.html Heat Insulation-Renders and Plasters – Essential part of every wall system
- https://www.youtube.com/watch?v=CS3Hx4Kl3bE Bottom Job Paint Removal , Sanding and Painting Your Boat
- https://www.youtube.com/watch?v=arUbCGHOSAc The Coil Coating Process
- https://www.concretenetwork.com/products-concrete-coatings/ How I Painted My Concrete Floor! DIY Budget Friendly Basement Floor Option
- https://www.youtube.com/watch?v=RMXX2XCOy9M How to do Epoxy Floors – STEP BY STEP GUIDE – S3E3
- https://www.youtube.com/watch?v=oD2Cio0m3TM Epoxy vs Polyurethane Flooring: Understand the differences
- https://www.youtube.com/watch?v=pBBnYlln_TU Fire Retardant / Flame Retardant Coatings
- https://www.youtube.com/watch?v=alMKdUbE7vI Intumescent Paints – Special Fire Resistant Coatings
- htttps://www.outube.com/watch?v=8NC79e0oztM Fire Testing Insulation Materials
- https://www.youtube.com/watch?v=ofKWfeqzGBY Automotive Refinishing
- https://www.youtube.com/watch?v=q2CFwxuwFsM Automotive Refinishing Procedure
- https://www.youtube.com/watch?v=2YbR-mOSZro BASF Automotive Refinish Coatings Key Account Management 2015
- https://www.youtube.com/watch?v=BXFkTUlOJhM What is PVDF paint
- https://www.youtube.com/watch?v=X9GA9Ahuu9A Difference Between PVDF Coating and Powder Coating – Which is Best
- https://www.youtube.com/watch?v=4Boaw5TAnns High Performance PTFE Coatings -Plastic Coatings Ltd
- https://www.youtube.com/watch?v=Ed0O3yXobqk Teflonâ„¢ Coatings 2020 Series -Introduction
- https://www.youtube.com/watch?v=YL0sk4Ms208 Teflon Coating Line-Full Process
- https://www.youtube.com/watch?v=z6ZZwqLkWHg Zinc Flake Coating Technology
- https://www.youtube.com/watch?v=vidwsuL9-7g GEOPERT is a zinc flake coating system
- https://insulationcoatings.com.au/super-therm-nasa-test-resu lts/ Urban Heat Island (UHI) effect heat mitigation reduced with Super Therm® Insulation Coating
- https://www.youtube.com/watch?v=u6IS24U85WU NASA Space Shuttle TPS High-Temp Surface insulation (HRSI) & LI-900 Heat Tile
- https://insulationcoatings.com.au/what-is-super-therm-cerami c-insulation-coating/ Super Therm High Performance Solar Heat Block Coating Test -Adelaide, South Australia
- https://cen.acs.org/articles/93/i26/Airplane-Coatings-Help-R ecoup-Fuel.html Thermal Barrier Coatings | Yttria Stabilized Zirconia | Alumina | Nickel | Aircraft Engine | Turbine
- https://ceramicpro.com/aviation-industry/ What is Ceramic Pro? How does it work?
- https://www.aerodefensetech.com/component/content/article/ad t/features/articles/34530 Coating Technology Enables Effective Missile Countermeasures
- https://www.nanowerk.com/nanocoatings.php Nano werk-Nano Coatings
- https://www.sae.org/publications/technical-papers/content/20 19-28-2541/ High durable PU Metallic Monocoat System for tractor Sheet Metal Application 2019-28-2541
- https://www.thefreelibrary.com/UV+monocoat%3A+an+advanced+co ating+technology+for+consumer+electronics.-a0331004044 UV monocoat: an advanced coating technology for consumer electronics
- http://metconcoatings.com/whatsnew/MCC-4702.php High performance monocoat (mcc 4702)
For detail Syllabus of all other subjects of Surface Coating Technology, K scheme do visit Surface Coating Technology 5th Sem Syllabus for K scheme.
For all Surface Coating Technology results, visit MSBTE Surface Coating Technology all semester results direct links.