Printing Machine Maintenance detailed Syllabus for Printing Technology (PN), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Printing Technology 5th Sem K Scheme Syllabus PDF, do visit MSBTE Printing Technology 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for printing machine maintenance is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Apply maintenance approaches followed in printing presses.
- Conduct lubrication for given machine.
- Use mechanical drives and solve bearing problems.
- Operate hydraulic system on printing machines.
- Operate pneumatic system on printing machines.
Unit I
Maintenance Management 1.1 Factors affecting equipment purchasing such as technical specifications and use. 1.2 Need for planned maintenance, Maintenance types – Contract, preventive and breakdown. 1.3 TPM in Printing – Need & Objectives, Benefits, OEE – Definition, purpose and simple numerical, Process Capability concept and numerical.
Suggested Learning Pedagogie
Lecture Using Chalk-Board Case Study Site/Industry Visit
Unit II
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Unit III
Mechanical Drives 3.1 Working principle, types and applications of chains, sprockets, belts and pulleys. Maintenance needed in using mechanical drives for continuous power transmission. 3.2 Working principle, types and applications of cams. Maintenance needed in using cams. 3.3 Working principle and types of safety devices used on printing machines.
Suggested Learning Pedagogie
Lecture Using Chalk-Board Model Demonstration Demonstration
Unit IV
Hydraulic System 4.1 Working principle and construction of general hydraulic system. Major parts and functions. Advantages and disadvantages of hydraulic system. 4.2 Various applications of hydraulic system in printing. Safety measures and precaution needed while working with hydraulic system. Maintenance of hydraulic system.
Suggested Learning Pedagogie
Lecture Using Chalk-Board Video Demonstrations Hands-on
Unit V
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List of Experiments:
- *Prepare checklist for routine maintenance of press machines and prepare preventive maintenance plan for press machines.
- Prepare checklist for lubrication points during maintenance of press machines and carry out maintenance of central lubrication system of offset machine according to manual’s instructions. 2
- *Carry out maintenance of paper cutting machine according to manual’s instructions. 2
- Perform greasing operation to drive mechanisms and bearings of press machine. 2
- Perform maintenance of pile lifting mechanism on offset sheet fed machines. 2
- *Carry out chain tensioning on drive mechanism according to manual’s instructions on offset machine. 2
- Carry out belt tensioning on drive mechanism according to manual’s instructions on cutting machine 2
- Suggest remedies for problems related to the belt drive power transmission.
- *Perform greasing operation to gear mechanism of printing unit of planographic offset printing machine and Perform greasing operation to bearings of inking and forwarding rollers of offset printing machine.
- Carry out gear changeover operation on plate cylinder shaft of Flexo / Gravure machine according to manual’s instructions.
- *Perform greasing operation to gear mechanism of printing unit of offset printing machine.
- Perform maintenance of pallet lifting mechanism of trolley.
- *Demonstrate functioning of floor lift having centralized hydraulic system centralized hydraulic system.
- Carry out Filter Cleaning / Changeover operation on centralized hydraulic system according to manual’s instructions.
- *Perform maintenance of suckers and blowers on planographic offset printing machine.
- Adjust settings of doctor blade assembly on gravure printing machine.
- *Carry out Air Filter Cleaning / Changeover operation on Pneumatic system according to manual’s instructions.
- Adjust settings of Impression Roller Assembly on Gravure Printing machine
Self Learning
Micro Project
- Collect the information of various types of Lubricants available in market and list their containing additives
- Collect Pictorial images of badly lubricated or damaged parts because of lack of lubrication observed on different locations
- Enlist all the bearings used in offset printing machine available in Institute.
- Collect information about maintenance activities and check list followed by local printing press.
- Prepare purchase requisition having Technical specifications, terms and conditions of procurement, quotations for machine, discounts, terms and conditions of installation, training and check list for selection of new machine in printing department.
Assignment
- Enlist all the types of bearings used in different printing machines available in institute
- Collect information and make a video presentation about Pallet designs and materials used for pallets.
- Prepare list for safety norms for Fire Hazards and Chemical Hazards
- Prepare preventive maintenance plan for Machines available in Workshop Department, Mechanical Department and Printing Department
- Collect information and make video presentation about Hydraulic system applications other than printing.
- Collect information and make video presentation about Pneumatic system application other than printing.
- Make video presentation / animation showing one of application of Pneumatic system in printing.
Laboratory Equipment
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Learning Materials
- Dhillon B. S. Engineering Maintenance Approach : A Modern CRC Press, London 2002 ISBN: 158716-142-7
- Neale M.J. Lubrication and Reliabilit y Botterworth Heinemann Boston, 2001 ISBN: 0-7506-51-54-7
- Mobley R.K., Higgins I.R., Wikoff R.J. Maintenance Engineering Handbook Mc Graw Hill, New Delhi 2008 ISBN: 978-1-4615-7606-8
- Jain R.K., Rao S.S. Industrial Safety, Health and Environmental Management System Khanna Publication, New Delhi 2015 ISBN: 817-409-2102
- Garg H.P. Industrial Maintenance S. Chand Publications, New Delhi ISBN : 978-8121-901-680
- Steve Borris Total Productive Maintenance Mc Graw Hill, US, 2005 ISBN: 978-0071-467-339
- Khurmi R.S., Gupta J. K. A Text Book of Machine Design Eurasia Publishing House, New Delhi 2005 ISBN:978-8121925372
Learning Websites
- https://www.youtube.com/watch? v=bA6a7lkhOmk&list=PLjk-OqI4Wm PIrFQHL2xgZTUpccu_1URhE Video having Information about Cam and Follower
- https://www.youtube.com/watch?v=Kuj2X6ncPBc Video having Information about Lubricant Important, Functions And Classification
- https://www.youtube.com/watch? v=egNKCqWdzRM Video having Information about Gear train, types of gear train
- https://www.youtube.com/watch? v=ZhDO16FDmxA&t=66s Video having Information about Gear Types, Design Basics, Applications and More – Basics of Gears
- https://www.youtube.com/watch?v=ZFd4bxpleKw Video having Information about Bearing Number Meaning, Bearing Nomenclature.
- https://www.youtube.com/watch?v=8q25EUszBSI Video having Information about What is Bearing? Types of Bearings and How they Work?
- https://www.youtube.com/watch?v=7WbddnjSFyQ Video having Information about Hydraulic System and its applications
- https://www.youtube.com/watch? v=lBARBZNLxQI Video having Information about Pneumatic System and its applications
For detail Syllabus of all other subjects of Printing Technology, K scheme do visit Printing Technology 5th Sem Syllabus for K scheme.
For all Printing Technology results, visit MSBTE Printing Technology all semester results direct links.