Basic Surface Coating Material Synthesis detailed Syllabus for Surface Coating Technology (SC), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Surface Coating Technology 1st Sem K Scheme Syllabus PDF, do visit MSBTE Surface Coating Technology 1st Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for basic surface coating material synthesis is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Identify type of corrosion.
- Test properties of oil.
- Prepare oleoresinous varnishes.
- Design a set-up of machine for coating preparation.
- Use colorants.
Unit I
Corrosion 1.1 Define corrosion and Classification of corrosion. 1.2 Chemical reactions in various types of corrosion. 1.3 Types of rust remover and corrosion inhibitors 1.4 Synthesis of rust remover and corrosion inhibitors 1.5 Properties and applications of rust remover and corrosion inhibitors
Suggested Learning Pedagogy Demonstration Chalk-Board
Unit II
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Unit III
Oleoresinous Varnishes 3.1 Need of varnishes 3.2 Types of varnishes (Ester gum, calcium rosinate, penta-ester gum) 3.3 Properties of varnishes 3.4 Applications of varnishes
Suggested Learning Pedagogy Chalk-Board Demonstration
Unit IV
Equipment for Paint Industries 4.1 Use of High speed stirrer in paint manufacutring. 4.2 Principle of Ball mill. 4.3 Working mechanism of Sand mill. 4.4 Classification of Oven. 4.5 Applications of spray booths
Suggested Learning Pedagogy Chalk-Board Demonstration
Unit V
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Practical / Tutorial Experiences
- * Identify corroded jobs in the workshop.
- * Use mechanical methods for removal of corrosion.
- Use chemical methods for removal of corrosion.
- * Determine acid value of oils.
- Determine ester value of oils.
- Determine saponification value of oils.
- * Test color, clarity, viscosity of oils.
- Measure specific gravity and moisture content of oils.
- * Evaluate ester gum.
- Evaluate ester gum varnish.
- Prepare and test penta-ester gum.
- Prepare and test penta-ester gum varnishes.
- * Synthesize calcium rosinate.
- Synthesize calcium rosinate varnishes.
- * Prepare rust remover
- * Design a set for paint making using ball mill.
- Design a set for paint making using sand mill.
- Formulate water based colorants.
- * Formulate solvent based colorants.
- Test universal colorants.
- Prepare a corrosion inhibitors
Note : Out of above suggestive LLOs – ‘*’ Marked Practicals (LLOs) Are mandatory. Minimum 80% of above list of lab experiment are to be performed. Judicial mix of LLOs are to be performed to achieve desired outcomes.
Micro Project / Self Learning
Micro project
- Make a photo album of various type of machines used in coating industries.
- Design a model for paint spray booth
- Prepare a report need of colorant for shade matching.
- Collect the information on different types of processed oils in surface coating.
Assignment
- Collect the information of metals as per corrosion rate.
- Prepare album of different types of corrosion.
- Carry out the survey of colorant and varnish manufacturing industries
- Write the report on different types of oils used in surface coating industries.
- Make a chart of different surface preparation methods.
Term work
- Prepare journal for laboratory work.
Laboratory Equipment / Software Required
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Learning Materials / Books
- V.C. Malshe and Meenal Sikchi Basics of Paints Technology Part I Antar Prakash Centre for Yoga, 2004 ISBN: 9788190329859
- W. M. Morgan Outlines of Paint Technology (3rd Edition) CBS Publishers & Distributors Pvt. Ltd, 2000 ISBN: 9788123904306
- Oil and Colour Chemists Association of Australia St (OCCA) Surface Coatings, Vol I: Raw Materials and Their Usage Chapman & Hall, 1993 ISBN: 9780412552106
- H. F. Payne Organic Coating Technology John Wiley & Sons Inc (1961) ISBN: 9780471673538
- Thomas H. Applewhite Bailey`s Industrial Oil and Fat Products III John Wiley and Sons New York
- Oil & Colour Chemists Association Paint Technology Manuals part Three Convertible Coatings II Chapman and Hall
- Dr. Swaraj Paul Surface Coatings: Science & Technology (2nd Edition) John Wiley and Sons Ltd.2014 ISBN:9788126552559
- Asia Pacific Business Press Inc. 2007 ISBN: 8178330881 Modern Technology of Paints, Varnishes & Lacquers (2nd Edition) NIIR Board
Learning Websites & Portals
- https://www.youtube.com/watch?v=p40jM9kzeis Theories and types of corrosion
- https://www.youtube.com/watch?v=UpfG3HqhcWg Mechanism of Corrosion
- https://www.youtube.com/watch?v=b97rQNU1OhI Oils classification
- https://www.youtube.com/watch?v=QbHutAfdHfU DRYING MECHANISM OF OILS
- https://www.youtube.com/watch?v=ZgfDlEdnAlw Varnishes
- https://www.youtube.com/watch?v=syqZtOiIGlQ Colourants
- https://www.youtube.com/watch?v=Sl8xMkeAzus High speed lab disperser
- https://www.youtube.com/watch?v=u7S3pOxAw5Y Ball mill size reduction
- https://www.youtube.com/watch?v=1KfiIB1BzF8 Sand mill
- https://www.youtube.com/watch?v=ab-XvpG5PBM Automobile painting process
For detail Syllabus of all other subjects of Surface Coating Technology, K scheme do visit Surface Coating Technology 1st Sem Syllabus for K scheme.
For all Surface Coating Technology results, visit MSBTE Surface Coating Technology all semester results direct links.