Tool Engineering detailed Syllabus for Production Engineering (PG), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Production Engineering 5th Sem K Scheme Syllabus PDF, do visit MSBTE Production Engineering 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for tool engineering is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Evaluate cutting tool geometry and its tool signatures.
- Apply locating and clamping concept to a given component.
- Design a jig and fixture for a given component.
- Analyze the press tool operation required for a specific component.
- Compute parameters of bending and drawing dies.
Unit I
Fundamentals of cutting tool 1.1 Mechanics of metal cuttings. 1.2 Types of metal cutting process: Orthogonal and Oblique. 1.3 Cutting Forces: shear angle and Merchant’s Circle. 1.4 Cutting tool geometry: Single point cutting tool and its tool signature. 1.5 Cutting tool materials: Types, composition, properties and applications. 1.6 Carbide inserts: Types, ISO -designation and Applications.
Suggested Learning Pedagogie
Model Demonstration Video Demonstrations
Unit II
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Unit III
Jigs and fixtures 3.1 Introduction to Jigs and fixtures, difference between jigs and fixtures. 3.2 Jigs: Types ,construction, working and applications. 3.3 Fixtures: Types , construction, working and Applications. 3.4 Design considerations for the jigs and fixtures. 3.5 Introduction to modular flexible fixture system design.
Suggested Learning Pedagogie
Model Demonstration Demonstration
Unit IV
Press tools 4.1 Press tools: Types, operations, components, functions and working. 4.2 Dies:Cutting, non-cutting dies and their terminologies. 4.3 Die clearance: Concept, meaning, definition, Reasons, effects and methods of application. 4.4 Cutting force: Methods to calculate cutting forces. 4.5 Methods of reducing cutting forces: Shear angle on punch and die, staggering of punches. 4.6 Strip layout: Concept, importance, method to prepare, and determining percentage stock utilization.
Suggested Learning Pedagogie
Demonstration Video Demonstrations
Unit V
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List of Experiments:
- Interpret a tool signature., Re-sharpen a single point cutting tool as per given tool signature.
- *Draw and analyze Merchant’s circle to understand the relationships between cutting force components.
- Categorize cutting tools on the basis of their geometry, application, material composition, and method of usage.
- *Enumerate and draw various locating devices utilized for securely positioning diverse work pieces.
- *Enumerate and draw various clamping devices employed to securely holding diverse work pieces.
- *Design a jig or fixture for a given simple component.
- Draw assembly and detailed drawing of the designed jig.
- Draw assembly and detailed drawing of the designed fixture.
- List different operations performed using press tools, providing examples where applicable.
- *Design a progressive cutting die for a given component (example washer).
- *Prepare a Strip layout of a given component for maximum utilization of material.
- Design a bending die for a given Component.
- *Calculate a blank size for deep drawing a simple.
Self Learning
Micro Project
- Prepare a model of various dies/single point cutting tools
- Collect the various inserts and specify their ISO designation.
- Identify various clamping and locating device available in workshop of the institute.
Assignment
- Prepare or download specifications for the following:
- Tools and equipment available in the Tool Engineering laboratory.
- Machinery available in the Tool Engineering laboratory.
- Conduct a market survey of local dealers for tools, equipment, machinery, and raw materials, and prepare a report.
- Visit an industrial press shop and compile a report that includes:
- Safety precautions observed during the visit.
- Identification of challenges or problems encountered by the industry
Laboratory Equipment
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Learning Materials
- Sharma, P C A Textbook of machine tools and tool Design S. Chand Limited (2021), ISBN:9788121923620, 812192362X
- Nagpal, G H Tool Engineering and Design Khanna Publication ( 8th Edition, 2021), New Delhi ISBN : 817409203X
- Donaldson, Cyrll Tool Design McGraw Hill Education, New Delhi (4th Edition, 2022),Edition3, ISBN: 9780070153929, 0070153922
- Joshi, P H Jigs and Fixtures McGraw Hill Education, New Delhi, (6th Edition, 2020), ISBN:9780070680739
- Sharma, P C Production Engineering S. Chand Limited (9th edition, 2021), ISBN:8121901111
Learning Websites
- https://www.youtube.com/watch?v=2E1UW_MxSWg Tool Geometry: Single Point Cutting Tool Specifications
- https://www.youtube.com/watch?v=I0nIHfQ6E-E Cutting Tools
- https://www.youtube.com/watch?v=7yzvno4AvKw Jigs and Fixtures For Machine Shops
- https://www.youtube.com/watch?v=vOo2MCYPsm4 Design and Applications of Jigs and Fixtures
- https://www.youtube.com/watch?v=PhIFSTj-8WU&list=PLwdnzlV3og oVIP4OxvoWMZXQYJdHn5NE9&index=1 Mechanics of Sheet Metal Forming
- https://www.youtube.com/watch?v=xz7fHwF8uVk Modular flexible fixture systems
For detail Syllabus of all other subjects of Production Engineering, K scheme do visit Production Engineering 5th Sem Syllabus for K scheme.
For all Production Engineering results, visit MSBTE Production Engineering all semester results direct links.