Surface Coating detailed Syllabus for Polymer Technology (PO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Polymer Technology 5th Sem K Scheme Syllabus PDF, do visit MSBTE Polymer Technology 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for surface coating is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Apply the selection criteria to choose suitable pigments for an exterior paint.
- Implement safety measures for handling and storing paint in a laboratory/industry
- Use relevant paint application methods for specific applications.
- Test the paint as per standard specification.
- Combine polymer products using appropriate adhesives.
Unit I
Paint and its Raw materials 1.1 Introduction to paint. 1.2 Classification of paints: a) Based on function: primer, putty, surfacer, base coat, top-coat. b) Based on industries: architectural coating and industrial coating c) Based on drying: air drying paints, stoving paints, two pack paints 1.3 Types of raw materials used for paint manufacturing: Resin, Pigment, Solvents and additives 1.4 Role of paint raw materials 1.5 Properties of paint raw materials 1.6 Selection criteria for paint raw materials.
Suggested Learning Pedagogie
Presentations Lecture Using Chalk-Board Video Demonstrations
Unit II
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Unit III
Paint application methods 3.1 Conventional paint application methods: Brush application, roller application 3.2 Spray paint application methods: Convectional spray gun, Airless spray gun, air-assisted airless gun, HVLP. 3.3 Working principles of Convectional spray gun, Airless spray gun, air-assisted airless gun, HVLP. 3.4 Advantages and limitations of Convectional spray gun, Airless spray gun, air-assisted airless gun, HVLP. 3.5 Mechanism and types of Electrostatic spray gun. 3.6 Role of robotics in paint application. 3.7 Powder coating application methods bed application, electrostatic spray application Video Demonstrations Presentations Lecture Using Chalk-Board
Unit IV
Paint Testing 4.1 Significance of paint testing. 4.2 Liquid paint testing: Fineness of grinding, %NVM, viscosity, drying time, skinning, settling, hiding power, dilution ratio, wet film thickness 4.3 Dry film properties: shade, adhesion, dry film thickness, flexibility, pencil hardness, scratch hardness, gloss 4.4 Functional properties: Chemical resistance, heat resistance, salt spray resistance
Suggested Learning Pedagogie
Lecture Using Chalk-Board Presentations Video Demonstrations
Unit V
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List of Experiments:
- *Testing of drying time of given paint sample
- *Determination of oil absorption value of pigment.
- Measurement of flash point and fire point of solvent.
- *Preparation of a wall putty.
- Preparation of an enamel paint.
- Preparation of red oxide primer.
- Application of paint using conventional spray gun
- *Comparation of finish by roller and brush application
- Application of powder using electrostatic spray gun.
- *Testing of % NVM of given paint sample.
- Determination of dilution ratio of given paint sample.
- *Measurement of chemical resistance of coating.
- Testing of pencil hardness of coating.
- *Determination of hardness of adhesive by cooling
- Preparation of non-hardening adhesives
- *Preparation of sample using common joint design such as single lap joint, double lap joint, modified lap joint, peel joint etc.
Self Learning
Micro Project
- Collect information about various paint manufacturing companies (national and international) and their product ranges and present your findings as a report.
- Collect the information about the mechanism of different paints and prepare a presentation..
- Collect information on various machines used in paint manufacturing and their detailed design aspects and prepare a report.
- Prepare a detailed report by collecting information about various paints available in the market.
- Prepare a report on different paint products available in the market with their paint manufacturers, cost, shade, etc.
- Prepare an album of different paint brushes used for paint applications.
- Collect the information on paint and powder coating application industries working in nearby industrial areas and prepare a report.
- Prepare a report on the type of adhesives and their properties and applications.
Assignment
- Prepare a detailed report on safety norms for paint storage and handling paint and its raw materials.
- Prepare a comparative data report of various raw materials used in paint industries.
- Prepare a report on a comparative study of different paint spray guns.
- Prepare a report by collecting information on various chemical properties used to test the performance of coatings
- Prepare a report by collecting information on various mechanical properties used to test the performance of coatings.
Term Work
- Prepare a journal for practical experiences.
Laboratory Equipment
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Learning Materials
- W. M. Morgan Outlines of Paint Technology (3rd Edition) CBS Publishers & Distributors Pvt. Ltd, 2000 ISBN: 9788123904306
- V.C. Malshe and Meenal Sikchi Basics of Paints Technology (Part I) (1st Edition) Antar Prakash Centre for Yoga, 2004 ISBN: 9788190329859
- V.C. Malshe and Meenal Sikchi Basics of Paints Technology (Part II) (1st Edition) Antar Prakash Centre for Yoga, India, 2004 ISBN: 9788190329842
- Guy E. Weismantel Paint Handbook McGraw-Hill publication ISBN: 0070690618
- Gardner Henry and George Sward Paint Testing Manual Physical and Chemical Examination (13th Edition) American Society for Testing and Materials, 1972
- Sina Ebnesajjad and Arthur H. Landrock Adhesive Technology Handbook 3rd edition Elsevier Inc. 9780323355957
- Alphonsus V. Pocius Adhesion and Adhesive Technology: An Introduction Edition: 3rd Edition Carl Hanser Verlag GmbH & Co. KG 978344642748-8
- Antonio Pizzi, Kashmiri L. Mittal Handbook of Adhesive Technology CRC Press, Taylor & Francis Group 9781315120942
Learning Websites
- https://youtu.be/g2K6PXxtyB4?feature=shared Adhesives and paints
- https://youtu.be/6ObSmW8fYL0?feature=shared Surface Coating Industries
- https://youtu.be/BRdxdB2r3hY?feature=shared Paints and Pigments
- https://youtu.be/ALru3XQuC6c?feature=shared Varnishes, Lacquers and Industrial Coatings
- https://youtu.be/J9TLRmA0nnE?feature=shared High Speed Disperser
- https://youtu.be/4eCp9UQ0LkA?feature=shared Introduction to sprays and their applications
- https://youtu.be/xC3RjsLu20k?feature=shared Air assisted spray guns
- https://youtu.be/xrwz9IxpMJg?feature=shared Introduction to Robots and Robotics
- https://youtu.be/tyKtUoQo9VM?feature=shared Technology of Surface Coating
- https://youtu.be/6Y-54PacBx4?feature=shared Surface Engineering for Corrosion and Wear Resistance Application
- https://youtu.be/IXSKvIeUmas?feature=shared Assessment of Coating Hardness
- https://youtu.be/UmcR9IhHecc?feature=shared Surface Tension and its Measurement
- https://youtu.be/JXcxMzaCem0?feature=shared How to Use Conventional Spray-gun
- https://youtu.be/1_3fkZi5xxk?feature=shared HVLP vs Airless vs Conventional Spray Guns
- https://youtu.be/X1dTleebtXI?feature=shared Enamel Paint Process
For detail Syllabus of all other subjects of Polymer Technology, K scheme do visit Polymer Technology 5th Sem Syllabus for K scheme.
For all Polymer Technology results, visit MSBTE Polymer Technology all semester results direct links.