Fiber Technology detailed Syllabus for Polymer Technology (PO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Polymer Technology 5th Sem K Scheme Syllabus PDF, do visit MSBTE Polymer Technology 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for fiber technology is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Differentiate between natural and synthetic fibers based on their chemical composition and properties.
- Use melt spinning technique and post spinning operation to make fibre.
- Use solution spinning technique and post spinning operation to make fibre.
- Apply knowledge of fiber properties to suggest appropriate uses for polyester, nylon, polypropylene, and acrylic fibers.
- Select suitable high performance fibre for industrial application.
Unit I
Introduction to Man Made fiber 1.1 Define- Textile fiber. classify the textile fibers. 1.2 Essential and desirable properties of fibers used in textiles. 1.3 Characteristics of fiber forming polymer -molecular weight, molecular chain orientation, nature of crystalline and amorphous region. 1.4 Difference between natural and synthetic fibres. 1.5 Advantages and disadvantages of synthetic fibers. 1.6 Traditional method of fiber manufacturing (IKS)
Suggested Learning Pedagogie
Flipped Classroom Lecture Using Chalk-Board Collaborative learning
Unit II
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Unit III
Fiber Manufacturing Technology (Solution Spinning) 3.1 Dry spinning fiber manufacturing processDope preparation, extrusion, solidification (one way heat and one way mass transfer), drawing and winding. Advantages and Disadvantages. examples of fibers manufactured 3.2 Types of yarn- LOY (Low Oriented Yarn), POY (Partially Oriented Yarn), HOY (High Oriented Yarn), FDY (Fully Drawn Yarn) type of yarns. Differentiate between types of yarns based on fiber orientation, draw ratio, shelf life, winding speed, presence of crystalline and amorphous regions. 3.3 Wet spinning: Polymer characteristics, solidification of polymer, formation of fibre structure, wet spinning machinery 3.4 Difference between dry and wet spinning. 3.5 Dry jet wet spinning,Steps in Dry jet wet spinning, Post Spinning Operations.
Suggested Learning Pedagogie
Video Demonstrations Flipped Classroom Model Demonstration Presentations
Unit IV
Synthetic fibers 4.1 Polyester Fiber manufacturing process – DMT and PTA routes- Monomer, polymerization, melt spinning, Physical and chemical Properties. longitudinal section and cross section. Applications,poperties of polyester fiber. 4.2 Modified polyester: modifications in manufacturing process, physical and chemical properties, and application of microfibres,hollow fibre, hydrophilic fibre, low pilling, Flame retardant, cationic dyeable 4.3 Nylon-6: Raw material synthesis, quantitative analysis and end-group analysis of nylon fibre, average molecular weight, polymerization technique, process flow chart, spinning method, Physical, chemical properties, spinning parameters, additives and uses . Nylon-66: Raw material synthesis, polymerization technique melt spinning, Physical, chemical properties and uses 4.4 Polypropylene fibres: raw materials, spinning method, for LDPE & HDPE, difference in physical properties, chemical properties, and uses, use of pilot melt spinning unit 4.5 Acrylic fibres: Raw materials synthesis, quantitative analysis, polymerization technique, process flow chart, spinning method, Physical, and chemical properties and uses.
Suggested Learning Pedagogie
Lecture Using Chalk-Board Collaborative learning Site/Industry Visit Video Demonstrations
Unit V
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List of Experiments:
- *Perform Qualitative tests to identify the cotton fibers from the given sample.
- * Determine tensile strength of the fiber.
- *Determine size of the fiber in denier and micro denier.
- * Produce synthetic fiber on melt spinning equipment continuously and determine its denier.
- * Produce regenerated fibre using wet spinning equipment
- * Identify the Polyester fiber by qualitative tests -Burning, chemical, and microscopic
- *Determine the nylon fiber using qualitative testing, such as chemical, microscopic, and burning.
- * Identify the Nylon fiber by qualitative tests -Burning, chemical, and microscopic.
- *Determination of moisture regain of Nylon.
- *Use Chemical method to identify the given acrylicfibers
- Determine the tensile strength of aramid fibers.
- Determine the polypropylene fiber using qualitative testing such as chemical, microscopic, and burning.
- Determine the tensile strength of polyethylene and carbon fabric.
Self Learning
Micro Project
- Prepare sample booklet of 4 Natural, 2 regenerated, and 2 synthetic fibers and list their physical & Chemical properties of the same.
- Prepare video demonstrates the microscopic images of synthetic fibers.
- Prepare the Chart for classification of textile fiber.
- Prepare the booklet of microscopic image of all industrial fibers.
Assignment
- Describe the features of melt spinning and draw the schematic diagram for the same.
- Describe the Manufacturing method of carbon fiber.
- Prepare the comparative chart of physical properties of polyester, nylon fibers.
- Prepare the booklet of various applications of industrial fibers with schematic figures.
Laboratory Equipment
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Learning Materials
- Gupta V. B., Kothari V.K Manufactured Fibre Technology Apress / Springer (India) Pvt. Ltd, New Delhi, 2012, ISBN: 9788132207894
- Mishra S. P. A text book of fibre Science and technology New Age International (P) Ltd., Publishers, New Delhi, 2017, ISBN :9788122412505
- J. E. MacIntyre Synthetic Fibres: Nylon, Polyester, Acrylic, Polyolefin Woodhead Publishing Limited, CRC Press; 1st edition. ISBN-10 : 0849325927
- Vaidya A.A. Production of synthetic fibres Prentice-Hall of India Private Limited, New Delhi, 1988, ISBN: 9780876925782
Learning Websites
- https://nptel.ac.in/courses/116102026 Classification of fiber
- https://archive.nptel.ac.in/courses/113/106/113106099/ Carbon Materials and Manufacturing
- https://textileengineering.net/types-properties-uses-of-nylo n-fibre/#google_vignette Types, Characteristics, Production and Application of Nylon Fibre
- https://archive.nptel.ac.in/courses/116/102/116102010/ Polymer and polymerization.
- https://archive.nptel.ac.in/courses/116/102/116102006/ High Performance and specialty fibers.
- https://archive.nptel.ac.in/courses/116/102/116102010/ Introduction and melt spinning line
For detail Syllabus of all other subjects of Polymer Technology, K scheme do visit Polymer Technology 5th Sem Syllabus for K scheme.
For all Polymer Technology results, visit MSBTE Polymer Technology all semester results direct links.