315359: Polymer Product Design Syllabus for Polymer Technology 5th Sem K Scheme MSBTE PDF

Polymer Product Design detailed Syllabus for Polymer Technology (PO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.

For all other MSBTE Polymer Technology 5th Sem K Scheme Syllabus PDF, do visit MSBTE Polymer Technology 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for polymer product design is as follows.

Rationale

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Course Outcomes:

Students will be able to achieve & demonstrate the following COs on completion of course based learning

Evaluate various types of plastics for particular application.
Apply the knowledge of basic design principles to design a simple/commercial plastic product.
Examine appropriate product design concepts for specialized plastic product.
Select a suitable plastic processing method according to a product’s design, shape, and size.
Interpret plastic product design concept with respective specific application.

Unit I

Introduction to plastics product design 1.1 Definition & need of plastics product design. 1.2 Steps in plastics product design 1.3 Basic factors such as tolerance, shrinkage & safety factor material considerations in product designappearance, design limitations. 1.4 Specific properties of material in commodity and engineering applications. 1.5 Comparative evaluation of thermoplastics and thermosetting plastics with respect to permanence performance characteristics, heat related characteristics and cost effective characteristics.

Suggested Learning Pedagogie
Lecture Using Chalk-Board

Unit II

Unit III

Modified Product design consideration 3.1 Molded plastics threads design 3.2 Molded in inserts 3.3 Molded holes 3.4 Molded hinges (Living hinge) 3.5 Snaps fitting 3.6 Ball and socket joints (only concepts) 3.7 Gate size and location 3.8 Cost estimation for plastics parts.

Suggested Learning Pedagogie
Lecture Using Chalk-Board Presentations

Unit IV

Selection of plastic processes for various plastic product 4.1 Criteria for process selection. 4.2 Selection of suitable manufacturing process based on type of material, product design consideration: a) Thermoplastic: – sheet and film product. – thin wall product. – hollow products b) thermoset products (eg. Electrical switches, handles for cooking utensils) 4.3 Selection of suitable manufacturing process for following composite products based on product design consideration: -Water bath, – Pressure cylinder – Wind mill blades – automobile panel -Car hood

Suggested Learning Pedagogie
Lecture Using Chalk-Board Presentations

Unit V

List of Experiments:

*Analyze the tolerance of a given plastic product. ( measure the thickness of the product in the different locations and determine overall tolerance in the thickness)
*Assess material properties and process for thin wall products used for food packaging (biscuit packaging)
*Perform Drop tests of plastic products such as milk pouches, plastic chairs, and any commodity plastic product
Design and prototype a plastic product considering design limitations using 3D printing or CAD software
*Examine the different types of plastics in the context of plastic products. 1. Commodity product (toothbrush)
*Examine the degradability of virgin and recycled plastic products over a period of time.
*Determine the impact strength of plastic film by using a dart impact tester for packaging. ( PE or PVC film)
Examine the different design and functionality of ribs in plastic parts.
Explore plastic parts’ design concepts and applications of ball and socket joints.
Draw a 2d diagram of a plastic bottle with rib, threads, and neck rim
Create a 3D CAD model of a given plastic product
*Determine the Cost of a given plastic product

Self Learning

Micro Project

Prepare a detailed report by applying plastic product design to modular plastic toys that can be assembled in various configurations.
Prepare a detailed presentation collecting the plastic bottles of at least three commercial suppliers and compare plastic product designs and each product.
Apply plastic product design concept for a plastic gear for a small mechanical device.
Apply plastic product design concept for a plastic container with an integrated hinged lid for food storage.
Select one of the composite products listed in your curriculum and develop a detailed process plan for its manufacturing. Include material selection, design considerations, and process steps.
Choose any one product from commodity, medical, engineering, electrical, engineering, automobile, and home appliances products and create a detailed report on its design, material selection, and manufacturing process. Include sketches, material properties, and justifications for the chosen method.
Design a product using thermoplastic or thermoset materials and create a prototype using a selected manufacturing process. Document the steps and considerations involved.

Assignment

Choose a plastic product and analyze the criteria considered in selecting its manufacturing process. Present your findings.
Explain the different methods used to manufacture hollow plastic products and Compare and contrast these methods in terms of efficiency, Cost, and product quality.
Outline the steps in selecting the process for manufacturing a composite automobile panel, considering weight, strength, and aesthetics.
Explain the materials and processes used to produce plastic bottles and chairs. Discuss the factors influencing material and process selection for these products.
Identify and explain at least five criteria used to select plastic manufacturing processes. Discuss how each criterion affects the decision-making process in a manufacturing setup.

Laboratory Equipment

Learning Materials

Crawford R. J. Plastics Engineering Tata McGraw Hill Education, New Delhi, 2005, ISBN :9780070591196
Richardson T. L, Lokensgard E Industrial plastics: Theory and application Delmar, USA, 1996 ISBN-0-8273-6558-6
Joseph B. Dym, P.E. Product Design with Plastics-practical Manual Industrial Press INC., New York. NY ISBN-9780831111410
Berins M. L. SPI Handbook of plastic Engineering Chapman And Hall, USA, New York, 1991, ISBN:0-412-99181-0

Learning Websites

https://www.google.com/search?sca_esv=48b803f900d1ec24&sxsrf =ADLYWII0iwnM8qn2iqydkVtYMi34_1qqaw:1722915248516&q=(a)+http s://www.smithersrapia.com/resources/2017/october/designing-t o-prevent-+faitH-in-plastics&spell=1&sa=X&ved=2ahUKEwi6tPa6t 9-HAxXRRmcHHW78FEkQBSgAegQIDRAB&biw=1280&bih=593&dpr=1.5 Design to prevent failure
https://formlabs.com/asia/blog/guide-to-manufacturing-proces ses-for-plastics/ Selection of manufacturing process
https://drakeplastics.com/selecting-materials-and-processes-for-parts/ Material and process selection
https://www.youtube.com/watch?v=V9KTwVWMOCc Recycled material new products
Plastic Product Design (designgyan.com) Plastic product design
Manufacturing Guidelines for Product Design – Course (nptel.ac.in) NPTEL course on plastic product design
NPTEL :: Mechanical Engineering – NOC:Product Design and Development Product design and development

For detail Syllabus of all other subjects of Polymer Technology, K scheme do visit Polymer Technology 5th Sem Syllabus for K scheme.

For all Polymer Technology results, visit MSBTE Polymer Technology all semester results direct links.

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