Industrial Automation detailed Syllabus for Instrumentation (IS), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Instrumentation 5th Sem K Scheme Syllabus PDF, do visit MSBTE Instrumentation 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for industrial automation is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- – Describe basics of Industrial Automation system and its components.
- – Interface I/O devices with appropriate I/O modules of PLC.
- – Test Ladder logic program for given logic gates and Boolean equations.
- – Test ladder logic program for a given industrial application based on process statement.
- – Use of various industrial automation system communication protocols.
Unit I
Basics of Industrial Automation 1.1 Industrial Automation: Needs and benefits. 1.2 Automation Hierarchy: Basic Components and their functions. 1.3 Types of Automation System: Fixed, Modular. 1.4 Industrial Automation tools : PLC,HMI, SCADA, DCS, Hybrid Control System ( Definition, brief introduction)
Suggested Learning Pedagogie
Lecture Using Chalk-Board Video Demonstrations Demonstration Presentations Collaborative learning Case Study
Unit II
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Unit III
Basics of PLC Programing 3.1 PLC programming languages: Ladder Diagram Programming, Functional Block diagram, Sequential function chart, Structured text, Instruction list (Introduction only). 3.2 Ladder logic programming: Detail description, Structure, execution of ladder program. 3.3 PLC programming instructions: Relay based instructions (NO Contact, NC Contact, Output coil, Set output coil, Reset output coil) ,bit set /reset instructions; symbols and working. 3.4 PLC I/O Addressing format. 3.5 Ladder logic program for Logic gates. 3.6 Ladder logic program or given Boolean expression, IEC 61131 programming of PLC. 3.7 Analog signal handling Instruction: Scaling and Normalization(Detail execution with appropriate application).
Suggested Learning Pedagogie
Lecture Using Chalk-Board Video Demonstrations Presentations Case Study Collaborative learning Hands-on
Unit IV
Advanced PLC Programing 4.1 Latching/sealing/holding network using set reset output coil instruction. 4.2 Timer instruction : Non retentive, Retentive, ON delay, OFF delay, Pulse Timer instruction (Symbol, Status bits, Control word format, timing diagram, working). 4.3 Counter Instruction: Up, Down, Up/Down (symbol, control word format and timing diagram, working). 4.4 Logical, Comparison, arithmetic(mathematical), and Data Handling instruction. 4.5 Ladder logic for industrial application: Automatic Tank Level Control, Sequential motor control, Automatic Bottle filling plant, Automatic Car parking, Automatic Traffic light control, Home automation, Objects counter (System design, I/O Listing, Wiring Diagram, Ladder logic)
Suggested Learning Pedagogie
Lecture Using Chalk-Board Video Demonstrations Demonstration Presentations Case Study Hands-on
Unit V
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List of Experiments:
- *Identification of components of automation trainer kit available in laboratory.
- Identification of various PLC brands used in Industries.
- *Identification of various controls on front panel of any 3 general purpose PLC.
- Identification of various input and output devices used in Industries.
- Simulation of basic I/O devices with PLC in virtual lab.
- *Sinking/sourcing connection of I/O devices with PLC module.
- Identification of various I/O modules used in PLC Automation system.
- *Interfacing of one digital input and output device with PLC and analyze.
- *Interfacing of given Analog input and output devices with PLC.
- Comparison of different brands of modular PLC.
- * Testing of basic relay type instructions in ladder diagram.
- *Verification of logic gates using ladder diagram.
- Verification of given Boolean equation using ladder diagram.
- Ladder diagram for 4:1 multiplexer.
- *Verification of De-morgens theorem using virtual lab.
- Interfacing of analog sensor and scale its signal into given output range
- *Ladder logic for blinking of lamp.
- *Ladder logic for sequence control of output devices.
- Ladder logic for direction control of stepper motor.
- * Automatic Traffic light control using ladder logic.
- Automatic traffic control system using virtual lab.
- Ladder logic for stepper motor control using sequencer instruction.
- * Ladder logic for automatic washing system.
- Ladder logic for automatic object counter.
- *Ladder logic for automatic car parking system.
- *Ladder logic for automatic bottle filling plant using virtual lab.
- Ladder logic of automatic tank level control system.
- Identification of appropriate communication protocol for given PLC/SCADA/DCS application.
- * Identification of various components in library/wizard and properties of the SCADA software.
- *Identification of hardware and software platforms for DCS in virtual lab.
Self Learning
Micro Project
- Design small automation model for automatic ON/OFF control of a light in a room according to occupancy in the room.
- Display temperature, humidity at the entrance of institute and in campus. Compare the reading and submit a report.
- Automatic railway gate control system.
- Prepare a project of Automatic bottle filling plant on conveyor belt using SCADA software
- Prepare a project of indicating historical / real time trend of an event using SCADA software
Assignment
- Give selection criteria’s of I/O modules in automation system.
- Enlist names of PLC/SCDA/DCS/HMI International manufacturer.
Industrial Visit
- Visit nearby PLC/SCADA/DCS based process / packaging industry, observe the industrial automation and prepare a report
Laboratory Equipment
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Learning Materials
- Madhuchhand A Mitra, Samarjit Sen Gupta Programmable logic controllers and industrial automation an introduction. Penram international publication, New Delhi, 2015, ISBN: 978-8187972174
- Garry Dunning Introduction to Programmable Logic Controllers Delmar Cengage Learning ISBN-139781401884260 Edition3 Publication Date-16 December 2005
- Boyar, S. A. Supervisory control and Data acquisition ISA Publication, USA ISBN: 978193600709
- Bhatkar , Vijay P. Distributed computer control system in industrial automation Routledge , 2017: ISBN 9781351454698
- Frank D. Petruzella Programmable Logic Controllers McGraw Hill ISBN-13978-9353167271
Learning Websites
- https://youtu.be/tw-79FiRYKA? feature=shared Introduction to Industrial Automation system.
- https://youtu.be/IAhxYsMi4e8? feature=shared Introduction of Automation Triangle.
- https://youtu.be/IAhxYsMi4e8? feature=shared Automation Pyramid.
- https://youtu.be/E2WNPXJf-Kw? feature=shared PLC Introduction.PLC Basics.Components of PLC. Modular PLC. Modules,Input Output.Backplane
- https://youtu.be/t2rq0lTi8xo? feature=shared Input Output Modules PLC ?, What is input and output module of PLC?
- https://youtu.be/zsajTNtxfAE? feature=shared PLC Ladder programming-1
- https://youtu.be/mDl46055UN8? feature=shared PLC Ladder programming – 2
- https://youtu.be/IRm_tB-irx8? feature=shared Timers & Counters.
- https://youtu.be/93PtehIiWKM? feature=shared Communicating Protocols in automation system
- https://youtu.be/ShaAt45iMhc? feature=shared Automation Communication Protocols
- https://plc-coep.vlabs.ac.in/ Virtual Lab for PLC programming for basic and industrial apllications.
- https://ial-coep.vlabs.ac.in/ Virtual Lab for DCS.
- https://youtu.be/AcNvQrR5o90? feature=shared Introduction to DCS
- https://youtu.be/2xtxFViWijs? feature=shared SCADA wizards
For detail Syllabus of all other subjects of Instrumentation, K scheme do visit Instrumentation 5th Sem Syllabus for K scheme.
For all Instrumentation results, visit MSBTE Instrumentation all semester results direct links.