Industrial Process Control detailed Syllabus for Automation & Robotics (AO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Automation & Robotics 5th Sem K Scheme Syllabus PDF, do visit MSBTE Automation & Robotics 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for industrial process control is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Describe the operation of a given process control system.
- Apply the suitable process control action to the given unit operation.
- Use appropriate safety method in process automation industries.
- Describe the operation of a typical Distributed Control System.
- Select the relevant Distributed Control System for a given application.
Unit I
Process Control Systems 1.1 Process Control: Principle, block diagram of process control system, identification of elements, examples 1.2 Feedback control, feed forward control, cascade control – schematic diagram, concept and examples 1.3 Industrial signal transmission standards -Pneumatic and electronic transmission system: standard signal 1.4 Piping & Instrument Drawing symbols : ISA 5.1 symbols for basic field instruments in process loop
Suggested Learning Pedagogie
Lecture using Chalk-Board Presentations Video Demonstrations
Unit II
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Unit III
Safety in Process Automation Industries 3.1 Hazardous area: Classification according to the materials as per NEC and IEC 3.2 Protection methods – Explosion proof, intrinsic safety using zener barrier, oil immersion and purging 3.3 Enclosures: IP classification, NEMA types 3.4 Safety Instrumented System (SIS) and Safety Integrity Levels (SIL) – Concept, Layer of Protection Analysis (LOPA)
Suggested Learning Pedagogie
Lecture using Chalk-Board Presentations Video Demonstrations
Unit IV
Basics of Distributed Control System 4.1 Evolution of DCS system -Hierarchical control in automation, Comparison of control system such as PLC , DCS and Hybrid controls 4.2 Basic building block of DCS System: Architecture and its operation, Architecture Redundancy 4.3 DCS Module : Input and output module: Local and remote I/O modules, controller module, power supply module
Suggested Learning Pedagogie
Lecture using Chalk-Board Presentations Video Demonstrations
Unit V
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List of Experiments:
- *Identification of different elements of a given process control loop
- P&ID diagram for a given boiler process
- P&ID diagram for a given Heat exchanger process
- *Implementation of feedback control in any process using set up or simulator
- *Implementation of cascade control in any process using set up or simulator
- *Identification of different types of Hazardous areas according to sample materials available in laboratory
- *Preparation of configuration for DCS available in laboratory
- Verification of functionality for the given I/O devices with relevant I/O module for the given DCS
- Preparation of HMI screen for any given simple application using appropriate software
- *Develop a simple FBD program for any given application.
Self Learning
Assignment
- Evaluate of Safety Instrumented Systems (SIS) and Safety Integrity Levels (SIL) Using LOPA.
- Describe and compare various safety interlocks used in boiler systems, their functions, and their impact on overall safety.
- Compare Pneumatic and Electronic Signal Transmission Systems.
- Determine the number of I/O s from given P&ID diagram.
Micro Project
- Develop a process control loop for any industrial process parameter.
- Use feedback control loop for temperature control in furnace using paper sheet in the classroom.
- Prepare a chart on functional safety for the suggested industry.
- Develop Process & Instrument Drawing for industrial furnace process using paper sheet.
- Develop Process & Instrument Drawing for industrial distillation column process using paper sheet.
- Develop simple DCS program on given application
Laboratory Equipment
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Learning Materials
- Johnson, C.D. Process Control Instrumentation Technology Prentice Hall of India, NewDelhi, 2017, ISBN: 978-0131194571
- Smith, D.J. & Simpson, K.G.L. Functional Safety: A Straightforward Guide to IEC61508 and Related Standards Butterworth-Heinemann Publications. ISBN: 978-0750652704
- Singh, S.K. Industrial Instrumentation and Control McGraw Hill Publications, New Delhi, 2016 , ISBN: 978-0070678200
- Liptak, Bela G. Instrumentation Engineers Handbook for Process Control Chilton Book Company, New York, 2016, ISBN: 978-0801982422
- Andrew, W.G. & Williams, H.B. Applied Instrumentation in Process Industries Gulf Publication Company, 2013, ISBN: 978-0872013827
- Liptak, Bela G. & Eren, Halit Instrument Engineer Handbook, Volume 3 CRC Press, 2016, ISBN: 978-1439863435
- Mehta, B.R & Reddy, Jaganmohan Y. Industrial Process Automation System: Design and Implementation Butterworth Heinemann, 2014, ISBN: 978-0128010983
- Bhatkar, Vijay P. Distributed Computer Control System in Industrial Automation Routledge,2017, ISBN: 978-1351454698
- Moustafa Elshafei Modern Distributed Control Systems: A Comprehensive Coverage of DCS Technologies and Standards CreateSpace Independent Publishing Platform, 2016, ISBN: 978-1535103855
Learning Websites
- https://www.youtube.com/watch?v=lBARBZNLxQI Fundamental components of Industrial Pneumatic Systems
- https://en.wikipedia.org/wiki/Piping_and_instrumentation_dia gram Piping and Instruments (P&ID) Diagrams for various Equipments .
- https://www.smartdraw.com/cad/piping-and-instrumentation-dia gram-software.html Free online software for creating P&ID
- https://nptel.ac.in/courses/103105064 Course material on Process control and instrumentation
- https://www.youtube.com/watch?v=jXRksET5vNo Fundamentals of Distributed Control System
- https://www.emerson.com/documents/automation/brochure-deltav -dcs-platform-deltav-en-7217850.pdf Emerson Delta V DCS manual
- https://ial-coep.vlabs.ac.in/List%20of%20experiments.html Virtual Lab for Distributed Control System
- https://www.youtube.com/watch?v=r8Bpc5MXqKI FBD Tutorial video
- https://www.codesys.com/download.html Link to download free FBD software
For detail Syllabus of all other subjects of Automation & Robotics, K scheme do visit Automation & Robotics 5th Sem Syllabus for K scheme.
For all Automation & Robotics results, visit MSBTE Automation & Robotics all semester results direct links.