315011: Maintenance of Automobile Systems Syllabus for Mechanical Engineering 5th Sem K Scheme MSBTE PDF

Maintenance of Automobile Systems detailed Syllabus for Mechanical Engineering (ME), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.

For all other MSBTE Mechanical Engineering 5th Sem K Scheme Syllabus PDF, do visit MSBTE Mechanical Engineering 5th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for maintenance of automobile systems is as follows.

Rationale

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
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Course Outcomes:

Students will be able to achieve & demonstrate the following COs on completion of course based learning

1. Select relevant tools and equipment required for maintenance of vehicle.
2. Service different types of engine systems.
3. Troubleshoot major assemblies of transmission system.
4. Maintain automobile Control and Comfort systems (HVAC) components.

Unit I

Automobile Workshop tools, Equipment and Maintenance Management 1.1 General safety precautions and procedures in automobile workshop. 1.2 Functions of major automobile workshop tools and equipment with safety precautions – Wheel aligner, Wheel balancer, Engine analyzer, Hydraulic lift, Compressor, Injector tester, Compression tester, Cylinder bore gauge, Battery tester, Pneumatic gun, Timing gun. 1.3 Safety procedure for using power tools and equipment (electrically, hydraulically and pneumatically operated). 1.4 Necessity and Types of maintenance – Preventive maintenance, Scheduled maintenance, Breakdown maintenance. 1.5 Record keeping: Necessity and types of workshop records – History sheet, Work orders /Job cards, Activity file, Service manual, Spare part register, Spares procurement register.

Suggested Learning Pedagogie
Lecture Using Chalk-Board Hands-on Video Demonstrations Presentations

Unit II

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
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Unit III

Transmission System Maintenance 3.1 Maintenance of Clutch: a) Checking clutch plate (for thickness, run out, rivet depth, torsion spring weakness, hub splines), b) Pressure plate (for wear, scratches, scoring and warpage, free and seated height of pressure springs), c) Clutch shaft (for bent and distorted splines), d) Clutch adjustments – types and procedure, e) Troubleshooting for clutch slip, clutch noise, clutch grab and chatter. 3.2 Maintenance of Gearbox: a) Checking gearbox for run out of main shaft and lay shaft, oil seals, bearings, worn out gears and synchromesh unit. b) Gearbox troubleshooting – Causes and remedies for Gear box noise, Hard gear shifting. 3.3 Maintenance of propeller shaft and universal joint assembly: Checking for Straightness of shaft, wear of slip joint, wear and lubrication of universal joint. 3.4 Maintenance of rear axle: Checking and adjusting final drive for ring gear run-out, backlash in ring gear and bevel pinion, tooth contact between ring gear and pinion, backlash in differential gears, bearing preload -necessity and procedure. 3.5 Troubles, causes and remedies of propeller shaft, differential and rear axle. 3.6 Lubrication of transmission system.

Suggested Learning Pedagogie
Lecture Using Chalk-Board Presentations Video Demonstrations Hands-on

Unit IV

Maintenance of vehicle control and HVAC system 4.1 Maintenance of brakes: a) Inspection of master cylinder, wheel cylinder, brake drum, brake lining, brake disc and brake pads, b) Adjustment of hydraulic brakes – shoe clearance, brake pedal free travel, pedal to floor clearance, parking brake adjustment, c) Types of brake bleeding, procedure for bleeding of hydraulic brakes, d) Troubles, causes and remedies of hydraulic and Air brake system. 4.2 Troubleshooting of suspension and steering system 4.3 Maintenance of wheels and tyres: Care of wheels and tyres, procedure of wheel balancing and wheel alignment by wheel alignment gauges. 4.4 Maintenance of HVAC system: a) Troubleshooting of the air conditioning compressor, blower, evaporator, condenser, receiver and dryer, expansion valve, b) Refrigerant leakage testing procedure.

Suggested Learning Pedagogie
Lecture Using Chalk-Board Video Demonstrations Hands-on Presentations

List of Experiments:

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
.

Laboratory Equipment

1. Single plate dry coil spring/ diaphragm type clutch assembly of LMV/HMV. 11
2. Sliding mesh/Constant mesh/ Synchromesh gearbox of LMV/HMV in good running condition. 12
3. Final drive and differential assembly of LMV/HMV in good running condition. 13
4. Propeller shaft and universal joint assembly of LMV/HMV in good running condition. 14
5. Actual steering gear boxes of LMV/HMV in good working condition. (Rack pinion type, Recirculating ball and Nut type, Worm and roller type). 18
6. a) Wheel Balancer- max power consumption: 1.1 KW, Balancing Speed <100 rpm, Balancing Accuracy: 10 gm for truck, Cycle time for wheel: 20sec, Diameter Setting range: 10"-30", Max Wheel Diameter 1300mm, Max Wheel weight: 250Kg. b) Wheel Aligner- Equipped with variable height camera support, Vehicle orientation directional indicator, located on camera beam, advanced customer database, Advanced alignment measurement, custom vehicle specification, front/rear/ all/zoom reading, Individual Camber, Caster and Toe, Initial/Final printout in graphical and text. Parameter, Range, Accuracy: Camber ±10degree, ±2', Caster ±20degree, ±6'; Kingpin Inclination: ±20degree, ±6', Toe-in and Toe-out ±20degree, ±2'. 19
7. a) Refrigerant Recovery Machine- 0.75Hp, 230V 50Hz, Recovery tank capacity-1L. b) Refrigerant Leak detector kit ( UV dye kit) 20
8. Injector tester- pressure range: 0-60 MPa, fuel tank of 1L 3
9. a) Pressure tester for cooling system- 0-4 bar, b) Antifreeze refractometer, 3-in-1 antifreeze coolant tester for checking freezing point. 5
10. Compression tester for petrol and diesel engine. 6
11. Cylinder bore gauge- resolution 0.01mm, range- 50-160 mm, depth 250mm. 8
12. a) Hydraulic lift- capacity 3 Ton. b) Air compressor- 1.5 HP, 23Lit, 1300W c) Battery chargerInput 220-240V AC 50Hz, Output-12V, 8A, starting current 70A. d) Pneumatic nut runner- 1060 Nm e) Engine analyzer- Generic OM123 OBD II. All
13. Actual working engine (Multicylinder 4 stroke SI and CI engine above 1000CC) setup with all accessories. All
14. Light Motor Vehicle: A modern car /jeep of any make and model along with all relevant accessories and systems. All

Learning Materials / Books

15. R. B. Gupta Automobile Engineering Satya Prakashan, New Delhi, 2016 ISBN-13. 978-9351921912
16. Jigar Doshi, Dhruv Panchal, Jayesh Maniar Vehicle Maintenance and Garage Practice PHI Learning Pvt. Ltd. Delhi, 2014 ISBN-9788120349827
17. Schwaller, Anthony Motor Automotive Technology Delmar Publishers 1998 ISBN-13-97808227351004
18. Jack Erjavec Automotive Technology Delmar Cengage Learning, 2020 ISBN-13-9781337794213
19. Crouse, Anglin Automotive Mechanics Tata McGraw-Hill Education, New Delhi, 2017 ISBN-13-978-0070634350

Learning Websites

1. https://www.youtube.com/watch?v=luoLh0WBtTw Engine diagnosis.
2. https://www.youtube.com/watch?v=sn2XkEEDLKg Cylinder head crack.
3. https://www.youtube.com/watch?v=8KAszximKhw Engine overheating.
4. https://www.youtube.com/watch?v=k0ovUHEOtyE Engine cooling system servicing.
5. https://www.youtube.com/watch?v=1vejKSxzGC8 Cylinder bore inspection
6. https://www.youtube.com/watch?v=_tN4G8e3Qao Inspection of piston and connecting rod.
7. https://www.youtube.com/watch?v=QfW1E3Dvt1U Inspection of clutch
8. https://www.youtube.com/watch?v=HzfNatzyz68&t=15s Clutch pedal adjustment
9. https://www.youtube.com/watch?v=PWtpfvUZoYA Differential Service – Bevel Gear Runout Inspection
10. https://www.youtube.com/watch?v=qmnnEw5_n7c Inspection of differential

For detail Syllabus of all other subjects of Mechanical Engineering, K scheme do visit Mechanical Engineering 5th Sem Syllabus for K scheme.

For all Mechanical Engineering results, visit MSBTE Mechanical Engineering all semester results direct links.