Process Control & Quality Control in Wet Processing detailed Syllabus for Textile Technology (TC), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Textile Technology 4th Sem K Scheme Syllabus PDF, do visit MSBTE Textile Technology 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for process control & quality control in wet processing is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Select relevant process control parameters for mechanical pretreatment.
- Select relevant process control parameters and test methods for quality control of chemical pretreatment.
- Select relevant process control parameters for dyeing machines.
- Select relevant process control parameters and test methods for quality control of printing process.
- Select relevant process control parameters and test methods for quality control of finishing process.
Unit I
Process control in mechanical pre-treatment 1.1 Process and quality control- Concept, necessity, process control parameters, methods, Importance of quality assurance. 1.2 Quality assurance departmentStructure and functions 1.3 Effect of controlled and un-controlled processing parameters on singeing 1.4 Grey inspection- Importance in subsequent process control, 4 point system 1.5 Process control parameters for mechanical pre-treatment -shearing and cropping, brushing and gas singeing.
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Presentation Site/Industr Visit Flipped Classroom
Unit II
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Unit III
Process control in Dyeing 3.1 Process control parameters- for jiggers, jet dyeing m/c, package dyeing m/c, soft flow dyeing m/c, continuous dyeing range. 3.2 Effect of specified process control parameters on the exhaustion of dyes, Importance of Lab to bulk recipe formulation, examples 3.3 Right First-Time dyeing- Measures to achieve, importance, examples. 3.4 Dyeing defects, and remedies, relevant process control parameters.
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Presentation Site/Industr Visit Flipped Classroom
Unit IV
Process control and quality control in Printing. 4.1 Process control parameters- for flat bed screen printing m/c, rotary screen printing m/c. 4.2 Process control parameters- for star ager machine, rapid ager machine, washer machine., Recipe formulation 4.3 Evaluation of binder: determination of stability & pH 4.4 Testing of thickeners: Appearance, moisture content, pH, free alkali, ash content, viscosity. 4.5 Problem and remedies in printing.
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Presentation Site/Industr Visit
Unit V
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List of Experiments:
- *Grey inspection using four point system 3 C
- *Barium Activity Number 3 C
- *Determination of Carboxylic group content 3 C
- *Effect of process control parameters on enzyme desizing 3 C
- Effect of process control parameters on hydrogen peroxide bleaching 3 C
- *Effect of process control parameters on exhaust dyeing 3 C
- *Effect of process control parameters in vat dyeing 3 C
- Effect of process control parameters in wool dyeing 3 C
- *Effect of process control parameters in polyester dyeing 3 C
- *Effect of viscosity of print paste in printing 3 C
- *Effect of number of squeeze strokes in printing 3 C
- *Effect of percentage expression in finishing 3 C
- Effect of curing temperature in finishing 3 C
- *Effect of number of dips in finishing 3 C
- *Evaluation of bending length of finished fabric 3 C
Self Learning
Micro Project
- Collect the different pretreated sample whose chemical concentration of pretreatment is varied and observe effect on dye uptake and fabric quality for given textile fabric.
- Collect the different pretreated sample whose pretreatment method is varied and observe its effect on dye up and fabric quality for given textile fabric.
- Collect the different printed sample whose process control parameter is varied and observe its effect on dye and fabric quality for given textile fabric.
- Visit to local processing industry and prepare a chart on process control parameter for different process and machinery
Laboratory Equipment
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It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Learning Materials
- Vigo, T. L. Textile processing & properties Elsevier Science B.V. Amsterdam, 1994 ISBN: 9780444882240
- Trotman, E. R. Dyeing and Chemical Technology of Textile Fibres John Wiley & Sons Inc., New Delhi, 1985, ISB 9780471809104
- Clarke, M. Handbook of Textile and Industrial Dyeing Woodhead Publishing, UK, 2011 ISBN: 9781845696962
- Datya, K.V; Vaidya, A.A Chemical processing of synthetic and its blends A Wiley Inter Science Publication, New York, ISBN-9780471876540
- Miles, L.W.C. Textile Printing Society of Dyers and Colourists, UK, 1981, IS 9780901956330
- Dr. H. Panda Modern Technology of Textile Dyes & Pigments NIIR PROJECT CONSULTANCY SERVICES ISBN-13 978-9381039717
Learning Websites
- www.study.com/academy/lesson/what-is-dyeing-in-textiles.html Dyeing in textiles
- www.fibre2fashion.com/industry-article/3871/dyeing?page=1 Dyeing methods
- https://onlinecourses.swayam2.ac.in/cec22_te01/preview Textiles & Quality Anal
- https://archive.nptel.ac.in/courses/116/102/116102019/ Quality control in textile industry
- https://textilevaluechain.in/in-depth-analysis/articles/text ile-articles/textile-testing-and-quality-control/ Textile testing and quali control
For detail Syllabus of all other subjects of Textile Technology, K scheme do visit Textile Technology 4th Sem Syllabus for K scheme.
For all Textile Technology results, visit MSBTE Textile Technology all semester results direct links.