Automobile Manufacturing Processes detailed Syllabus for Automobile Engineering (AE), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Automobile Engineering 4th Sem K Scheme Syllabus PDF, do visit MSBTE Automobile Engineering 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for automobile manufacturing processes is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Select suitable material for manufacturing of specific automobile component
- Choose an appropriate heat treatment process for the given automobile component.
- Prepare raw material for powder metallurgy and plastic processing applications
- Use relevant surface processing operation for a given automobile component
- Execute CNC part program for the given automobile components.
Unit I
Engineering Materials 1.1 Introduction: Need of advanced materials in automobile sector. Classification of engineering materials. Ferrous metals and their alloys: Cast iron: types, composition and applications. Plain carbon steel: types, composition and applications 1.2 Alloy Steels: Alloy steels, their composition and Application. Effects of alloying elements on the properties of steel. 1.3 Non-ferrous metals and their alloys: Aluminium and its alloys their composition, properties and applications. Copper and its alloys their composition, properties and applications. 1.4 Magnesium alloys: Properties and applications Titanium alloys: Properties and applications. 1.5 Other materials: Polymeric materials- properties and applications; Thermoplastics- Thermosetting Plastics-Epoxy resins and Polyesters. 1.6 Rubber – Natural and synthetic Ceramic materials: Properties and application in automotive industry; Composites: Properties and applications of Glass fiber (GRP/GFRP), Carbon fiber (CRP/CFRP)
Suggested Learning Pedagogie
Presentations Case Study, Collaborative learning, Lecture Usin Chalk-Board, Cooperative Learning,
Unit II
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Unit III
Powder Metallurgy and plastic processing 3.1 Powder Metallurgy: Introduction. 3.2 Production of metallic powder. 3.3 Processing methods. 3.4 Advantages, Disadvantages and applications. 3.5 Secondary operations. 3.6 Plastic processing-Extrusion of plastics. 3.7 Injection molding – Plunger and screw machines. 3.8 Compression molding Transfer and Blow molding – Typical industrial applications.
Suggested Learning Pedagogie
Video Demonstratio Lecture Usin Chalk-Board, Demonstratio Presentations
Unit IV
Surface Processing Operations 4.1 Surface cleaning processes- acid, alkaline, electrolytic cleaning, blasting and tumbling. 4.2 Metallic surface coating- Electroplating, Galvanizing, metal spraying, painting process, powder coating. 4.3 Surface finishing processes: Lapping, honing, super finishing, polishing, buffing, burnishing and their applications.
Suggested Learning Pedagogie
Presentations Lecture Usin Chalk-Board, Video Demonstratio Collaborative learning.
Unit V
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List of Experiments:
- *Identification of materials of automobile components 2 C
- Collection of different polymers components used in a vehicle. 2 C
- Annealing process of plain carbon steel 4 C
- * Hardening (Quenching) process of plain carbon steel 4 C
- Tempering process of plain carbon steel 4 C
- *Production of aluminium metal powder. 4 C
- *Demonstration of blow molding machine 2 C
- *Preparation of surface for painting process 4 C
- Hand lapping operation 2 C
- Buffing operation 2 C
- Surface polishing operations 4 C
- *Demonstration of CNC Machines. 2 C
- * Work and tool offset setting on CNC machine. 4 C
- *CNC part Programming- Turning operation 4 C
- *CNC part Programming- Drilling operation 4 C
- CNC part Programming- milling operation 4 C
- CNC part Programming- milling and drilling operation 4 C
- *Comparison of ancient Indian material development processes with current processes. (IKS) 2 C C C C
Self Learning
Assignment
- Collect information related to machineries related to powder metallurgy, and prepare report which contains manufacturers, raw materials, products etc.
- Collect information related to plastic processing machineries, and prepare report which contains their manufacturers, raw materials, products etc.
- Collect information related to machineries related to grinding and superfinishing, and prepare report which their manufacturers, raw materials, products etc.
- Collect information on special attachments used in CNC machine like Automatic tool changer etc
- Collect different G codes and M codes used in different operating control systems (Siemens, Fanuc, Mazzac mitsubhishi etc.)
- Prepare detailed list of different components of the automobile, classify it, give their manufacturing process
Micro Project
- Case study on preparation on part programme for given production drawing of component.
- Collect different tools used for CNC operations give their specifications, characteristic features and materia
- Prepare survey report on advanced materials used in automobile industries.
- Collect automobile components on which Lapping, honing, buffing, polishing, Electroplating, Galvanizing, spraying and powder coating are performed. For each process collect information about the material, machines other resources required. Also prepare list of industries in your state doing these processes.
- Prepare model of blow molding machine and show all its components with specific features.
- Prepare model of automatic tool changer and show all its components.
- Prepare model of automatic pallet changer and show all its components.
Laboratory Equipment
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Learning Materials
- G.K.Awari, V.S.Kumbhar, R.B.Tirpude, S.W.Rajurkar Automobile manufacturing Processes: A case study approach CRC Press First Edition 978100336 978-1032312385
- Serope Kalpakjian Steven R. Schmid Manufacturing Engineering and Technology Pearson ISBN 978-9353062910
- M. Adithan (Aut B.S. Pabla CNC Machines New age international ISBN 9788122434262
- Rajput R. K. Engineering Materials and Metallurgy S. Chand Limited, New Delhi. 2013 ISBN 13: 9788121927093
- Kodgire V. D. Material Science and Metallurgy Everest Publishing House , Pune. 1 ISBN: 9788186314005, 818631400
- Rao P.N. CAD/CAM Principles and applications McGraw-Hill Publishing Co. Ltd, N Delhi, 2012, ISBN:9780070681934
- Sharma P.C. Production technology S. Chand, Mumbai, 2006,ISBN: 9788121911146
- Mikell P. Groover Fundamentals of Modern Manufacturing: Materials, Processes, and Systems John Willey and Sons , 4th edition I 978-0470467008
Learning Websites
- https://www.youtube.com/watch?v=_p7cSr3F1F8&list=PLSGws_74K0 1g9nnTMBssGURHawYYQfMQ&index=52 heat treatment
- https://www.youtube.com/watch?v=gQ5x5DpILg8&list=PLSGws_74K0 1-g9nnTMBssGURHawYYQfMQ&index=55 heat treatment
- https://www.youtube.com/watch?v=azGg68B-Glk Powder metallurgical processes
- https://www.youtube.com/watch?v=qn16JtE_vLc Plastic processing techn
- https://www.youtube.com/watch?v=ZfDqTc3vhvE&list=PLSGws_74K0 1-g9nnTMBssGURHawYYQfMQ&index=58 Coating process
- https://www.youtube.com/watch?v=-Kxz7Nt8C5I Tumbling Process
- https://www.youtube.com/watch?v=n2J1Wlfw-Dw CNC tools and tool hold
- https://www.youtube.com/watch?v=lEyNWtM6MW4 CNC machine working
For detail Syllabus of all other subjects of Automobile Engineering, K scheme do visit Automobile Engineering 4th Sem Syllabus for K scheme.
For all Automobile Engineering results, visit MSBTE Automobile Engineering all semester results direct links.