Production Processes detailed Syllabus for Mechanical Engineering (ME), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Mechanical Engineering 4th Sem K Scheme Syllabus PDF, do visit MSBTE Mechanical Engineering 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for production processes is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Use appropriate CNC machine as per given application.
- Prepare the component using grinding and various finishing operation.
- Produce gears using various gear manufacturing methods.
- Select the press and its components for various applications.
- Select suitable Non-Traditional machining process for given component.
Unit I
Fundamentals of CNC machine 1.1 Introduction: Definition, advantages and applications of CNC 1.2 Classification of CNC: Point-to-point, continuous path, straight path, absolute and incremental co-ordinate system, open loop and closed loop control system. 1.3 Constructional elements of CNC: Machine structureBed, slide ways, column and tables.Spindle drives-Stepper motor, servo motor & hydraulic motor. Movement’s actuators- re-circulating ball screw, linear motion bearings. Feedback elements- Positional and velocity feed backs. Automatic tool changer- Tool magazine, turret head. Pallet changer- Linear and rotary pallet changer. 1.4 Tooling: Indexable inserts, ISO code and nomenclature
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Presentation Video Demonstrati
Unit II
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Unit III
Gear Manufacturing Methods 3.1 Importance of gear cutting, Gear manufacturing methods. 3.2 Gear Milling: Types of milling operations for gear manufacturing, cutter selection, advantages, limitations, and applications. 3.3 Gear Shaping Process: Basics of gear shaping, tooling requirement, machining considerations, advantages, limitations, and applications. 3.4 Gear Broaching Process: Working Principle, broaches for gear teeth, applications and limitations of gear broaching. 3.5 Gear Hobbing: Working principle, equipment setup, cutting parameters, advantages, disadvantages, and applications. 3.6 Gear Finishing methods: Importance and need of gear finishing, Introduction to Gear Finishing processes like Gear grinding, Gear Honing, Gear Burnishing, Gear Lapping
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Presentation Video Demonstrati
Unit IV
Press and Accessories 4.1 Introduction: Common sheet metals used in industry. 4.2 Presses and their classification: Mechanical, Hydraulic and Pneumatic, Selection criteria for presses (Force, Speed, Production volume and type of operation) 4.3 Press tools and dies: Components of press tool. 4.4 Jigs and Fixtures: Introduction, Types, Principles of Jigs and fixtures, Methods of location.
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Presentation Video Demonstrati
Unit V
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It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
List of Experiments:
- *CNC machine. 2 C
- *Preparation of given job using Surface Grinding operation. 4 C
- Comparison of surface finish using i. Grinding machine ii. Lapping operation 4 C
- *Required data for gear manufacturing. 4 C
- *Manufacturing of a sheet metal component 2 C
- 6 C
- *Non Traditional machining processes (any two). 2 C
- Non Traditional machining processes (any two). 4 C
- *Information collection for tool sharpening in ancient India.(IKS) 2 C C C C C
Laboratory Equipment
- CNC Turning 250 with standard accessories and multi controller changing facility with simulated control panel and related software. Training or Productive type minimum diameter 25 mm, Length 120 mm with ATC, (Suggested) 1
- CNC Milling 250 with standard accessories and multi-controller changing facility with simulated control panel and related software. Training or Productive type-X axis travel – 225 mm, Y axis travel – 150 mm, Z axis travel – 115 mm, with ATC. (Suggested) 1
- Surface Grinder (200*13*31.75) Spindle speed 2800 rpm; Surface Table-225*450 mm Vertical Feed Graduation 0.01 mm 0.01 mm, Cross Feed Graduation 0.05 mm 0.05 mm 2
- Semi automatic Lapping machine,Dimension:30 X 28 X 47, 1 KW,230 V,50 Hz, 2,3
- Milling machine, face milling cutter, side and face milling cutter, end mill cutter. Minimum 500 mm longitudinal traverse, with required indexing head, set of work holding devices, cutting tools, accessories, and tool holders. 4,6
- Hydraulic Press Machine 10 Ton,Non CNC,H ype, 230 V,50Hz,Semi-automatic (10-50 Ton), 5
- Centre lathe machine. (Length between centers 1000 mm, swing 500 mm,) 3 Jaw self centred chuck,Chucking Diameter Range 25-200 mm, 6
- Drilling Machine (drill diameter up to 40 mm),1.5 HP, Base size 500 x 500,Spindle Speed 110-1500 rpm, Drilling Capacity 40 mm, 6
Learning Materials / Books
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Learning Websites
- https://youtu.be/Oy875yOH1bc CNC Machine Animatio
- https://youtu.be/jh8852sfhpw Ultrasonic machining animation
- https://youtu.be/06QxjEAMrKc?list=PLwFw6Nkm8oWqFJUxiUuu5c0uH K076lz2K Non-conventional machi
For detail Syllabus of all other subjects of Mechanical Engineering, K scheme do visit Mechanical Engineering 4th Sem Syllabus for K scheme.
For all Mechanical Engineering results, visit MSBTE Mechanical Engineering all semester results direct links.