Process Instrumentation detailed Syllabus for Instrumentation (IS), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Instrumentation 4th Sem K Scheme Syllabus PDF, do visit MSBTE Instrumentation 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for process instrumentation is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Implement appropriate control strategies in process industry.
- Select type of control valves for different flow processes in industry.
- Select relevant Instrumentation for various unit operations in process plant.
- Analyze control panels for various applications in process industry.
- Take intrinsic safety measures for hazardous locations in process industry.
Unit I
Process Control Strategies 1.1 Feedback and feed forward control systems : block/schematic diagrams, concept and examples 1.2 Cascade control systems : block/schematic diagrams, concept and examples 1.3 Ratio control systems- block/schematic diagrams, types, concept and examples 1.4 Split range control systems : concept and examples 1.5 Override control systems : concept and examples
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Video Demonstrat Collaborati learning
Unit II
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Unit III
Unit Operations 3.1 Heat exchanger – principle, operation, type of heat exchanger-shell and tube, plate type Heat exchanger control – Feedback control, cascade control, feedforward control, override control 3.2 Evaporation – principle, single effect and multi effect evaporator Evaporator control- feedback control, cascade control, feedforward control 3.3 Boiler process – principle, operation, safety interlocks Boiler Control- feedback control, cascade control, feed forward control, ratio control, feed water and drum level control – three element boiler steam 3.4 Drying Process- principle, operation, adiabatic drying, continuous fluid-bed dryers, direct-fired/ spray dryers, double drum dryer Drying control-feedback control, cascade control, ratio control 3.5 Distillation process – principle, operation, distillation column equipment Distillation control- feedback control, cascade control, feedforward control
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Video Demonstrat Collaborati learning Case Study
Unit IV
Control Room Instrumentation 4.1 Control panels: need; types -flat, breakfront, console; ergonomic consideration, documents needed to design the control panel Control room environment: ergonomic considerations, control room layout 4.2 Analog communication signal standards: pneumatic signal (3-15 psi), electric signal (4-20mA) , live zero concept, two wire and four wire signal transmission 4.3 Hybrid standards: Highway Addressable Remote Transducer (HART) -architecture, physical, data link, application, communication technique, normal and burst mode of communication, benefits of HART 4.4 Foundation fieldbus: fieldbus requirement, features, advantages, fieldbus components, types, architecture-physical, data link, application layer, system and network management 4.5 Wireless signal transmission: wireless LANs (WLANs), Zigbee, wireless HART 4.6 SMART transmitters: block diagram, explanation, salient features
Suggested Learning Pedagogie
Lecture Usi Chalk-Boar Video Demonstrat Collaborati learning Flipped Cla
Unit V
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List of Experiments:
- * Feedback control loop 2
- *Feed forward control loop 2
- *Cascade control loop 2
- Ratio control loop 2
- *Tuning of PID controller for mathematically described process 2 1
- Auto tuning of PID controller 2
- * Identification of Various parts of control valve 2
- *Measurement of control valve size (Cv) 2
- *Characteristics of the control valve without a positioner 2
- *Characteristics of the control valve with a positioner 2
- Operation and control of heat exchanger 2
- *Boiler Instrumentation 2
- *Demonstrate the operation & control scheme of dryer 2
- *Measurement of drying rate for tray dryer 2
- Instrumentation for distillation column 2
- Response of proportional control for unit operation 2 1
- Response of proportional+integral control for unit operation 2
- *Preparation of control room layout 2
- Interpretation of control panel devices 2
- *Testing of two wire signal transmitter 2
- Testing of four wire signal transmitter 2
- *Calibration of temperature transmitter 2
- *Calibration of DP transmitter 2
- Wireless signal transmission using Zigbee 2
- Installation of DP transmitter 2
- Demonstration of SMART transmitter 2
- Demonstration of evaporation process control 2
- *Zener barrier circuit 2 1
Self Learning
Micro Project
- Prepare a model of ratio control loop.
- Develop feedback control loop for temperature control.
- Build intrinsically safe zener barrier circuit for the given application in hazardous area.
- Design small control panel for the given application.
- Build model of binary mixture distillation column.
- Prepare a prototype model for flow control by using a control valve in the pipeline.
- Prepare a report on important control parameters by collecting data from near by process industries.
Assignment
- Prepare a chart for the cut section of any control valve.
- Write steps to install, selection and sizing control valve in detail referring different books in library.
- Draw control room layout and list out ergonomic considerations.
- Sketch the typical control room layout with scale on half imperial size drawing sheet.
- Prepare simulation model using open source software (SCILAB) for Improvement of process performance algorithm.
- Prepare a power point presentation on control panel display devices used in industry.
- Visit near by process industries , classify them in appropriate hazardous classes and prepare a report.
Industrial Visit
- Visit to any process industry and study different control strategies, unit operations, control panel, control va hazardous area.
Laboratory Equipment
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Learning Materials / Books
- Krisna Kant Computer – Based Industrial Control Prentice Hall India Learning Private Lim ISBN:978-8120339880
- Singh S.K. Industrial Instrumentation and control Tata McGraw Hill, New Delhi, 3rd editi ISBN: 978-0070678200
- Johnson C.D. Process control Instrumentation Technology Prentice hall of India, New Delhi ISBN 29202-601-5
- Stephanopoulos, George Chemical Process Control Pearson India ISBN: 9789332549463
- Considine, Douglas Process Industrial instruments and control Handbook Tata McGraw Hill, 4th edition ISBN: 97 0070124455
- Liptak Bela G Instrumentation Engineer’s handbook -Process control Chilton Book company ,Yct edition ISB 0801982422
Learning Websites & Portals
- www.digimat.in/nptel/courses/video/103105130/L01.html Chemical process instrumentatio
- https://plctt-coep.vlabs.ac.in/List%20of%20experiments.html Process loop component for tran and tank applications
- https://plcip-coep.vlabs.ac.in/exp/ip-temperature-control/s imulation/index.html Temperature control theory
- https://plccom-coep.vlabs.ac.in/exp/alarm-annunciator/simula tion.html Level, pressure, temperature, flo control system
- http://www.digimat.in/nptel/courses/video/103105064/L01.html Process control and instrumenta
- https://ce-iitb.vlabs.ac.in/exp8/Simulator.html?domain=Chemi cal%20Engineering&lab=Chemical%20Engineering%20Lab Heat transfer in a double pipe he exchanger
- https://plccom-coep.vlabs.ac.in/List%20of%20experiments.html Process loop component and con valve for various applications
- https://plctt-coep.vlabs.ac.in/List%20of%20experiments.html Process loop component for tran and tank applications
- https://archive.nptel.ac.in/courses/108/105/108105064/ Control valve theory
- https://archive.nptel.ac.in/content/storage2/courses/1031030 27/pdf/mod4.pdf Dryer theory
- http://acl.digimat.in/nptel/courses/video/103107207/10310720 7.html Process equipment design
For detail Syllabus of all other subjects of Instrumentation, K scheme do visit Instrumentation 4th Sem Syllabus for K scheme.
For all Instrumentation results, visit MSBTE Instrumentation all semester results direct links.