Automation Tools & Systems detailed Syllabus for Automation & Robotics (AO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Automation & Robotics 4th Sem K Scheme Syllabus PDF, do visit MSBTE Automation & Robotics 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for automation tools & systems is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Describe the working of PLC with its structure.
- Execute different PLC ladder programming instructions.
- Maintain PLC for specific application.
- Use SCADA and HMI with relevant network communication protocols.
- Develop simple SCADA and HMI based applications.
Unit I
Fundamentals of PLC 1.1 PLC in industrial automation: Benefits & limitations, comparison of PLC with Personal Computer (PC) and dedicated controllers like Microcontrollers and PID controllers 1.2 Block diagram of PLC, building blocks of PLC: Power supply, CPU, memory organization, input-output modules (Discrete and analog), special I/O Modules 1.3 Commonly used I/O devices used for PLC 1.4 Types of PLC: Fixed, Modular 1.5 Selection criteria of PLC based on different applications 1.6 Concept of sinking and sourcing in PLC, Concept of redundancy in PLC
Suggested Learning Pedagogie
Lecture using Chalk-Board, Presentations, Video Demonstration Flipped Classr
Unit II
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Unit III
PLC Applications and Maintenance 3.1 Ladder programming for Seal in circuit, Boolean expression and logic gates 3.2 Simple programming using ladder logic based on relay, timer, counter, logical, arithmetic, comparison, and data handling instructions 3.3 PLC based applications: Motor sequence control, traffic light control, bottle filling plant, car parking, tank level control, conveyor system, stepper motor control 3.4 Regular PLC maintenance practices 3.5 Standard steps for PLC troubleshooting
Suggested Learning Pedagogie
Lecture using Chalk-Board, Presentations, Video Demonstration Hands-on
Unit IV
Basics of SCADA and HMI 4.1 Supervisory Control and Data Acquisition (SCADA): Introduction, need, benefits and typical applications 4.2 SCADA architecture: Master Terminal Unit (MTU), Remote Terminal Unit (RTU), communication protocols, various editors of SCADA 4.3 Human Machine Interface (HMI): Introduction, need, benefits and typical applications 4.4 Industrial Networking: Network topologies, modes of network communication- Master slave, bus arbitration, token passing, random bus access (CSMA/CD), CS (Client-server) 4.5 RS232, RS422, RS485 standards for data communication 4.6 Industrial ethernet, concept of Fieldbus, MODBUS protocol, Highway Addressable Remote Transducer (HART) Protocol
Suggested Learning Pedagogie
Lecture using Chalk-Board, Presentations, Collaborative learning, Hands-on
Unit V
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List of Experiments:
- *Identification of different parts of PLC front panel available in your laboratory 2 C
- Classification of various components available in laboratory into discrete I/O and analog I/O devices 2 C
- *Interfacing of discrete input and output devices to the PLC 2 C
- Interfacing of analog input and output devices to the PLC 2 C
- Development of ladder diagrams to design basic logic gates 2 C
- *Verification of ladder program for blinking of LEDs 2 C
- *Demonstration of ladder logic for pulse counting using push button/ limit switch/ proximity sensor 2 C
- Identification of different features of PLC software or Ladder programming simulation software 2 C
- *Implementation of ladder program for the temperature measurement system of given liquid using RTD or Thermocouple 4 C C
- Simulation of ladder diagram for motor sequence control 2 C
- *Demonstration of traffic light control system using ladder diagram 2 C
- *Demonstration of a bottle filling plant using proximity sensor, solenoid valve, conveyer belt mechanism using PLC
- Simulation of a mall Entry-Exit car parking system using ladder diagram 2 C
- Demonstration of a basement and overhead water tank level indication system using PLC 2 C
- *Execution of stepper motor rotation in clockwise and anti-clockwise direction using PLC 2 C
- *Identification of various features of given SCADA software 2 C
- *Identification of various features of given SCADA software 2 C
- Identification of various available network cables used in SCADA 2 C
- Identification of different network communication buses used in SCADA 2 C
- *Identification of various features of OPC DA server software 2 C
- *Identification of various features of OPC DA server software 2 C
- *Development of the interconnection between PLC and SCADA software using OPC 4 C
- *Development of SCADA graphic screen and interfacing it with PLC to perform seal-in-logic 2 C
- *Development of SCADA graphic screen and interfacing it with PLC to perform Conveyor control operation 2 C
- Development of SCADA graphic screen and interfacing it with PLC to perform car washing system 2 C
- Development of SCADA graphic screen and interfacing it with PLC to perform bottle filling operation 2 C
- Development of SCADA graphic screen and interfacing it with PLC to perform object sorting operation 2 C
- *Development of HMI graphic screens for different properties of given objects 2 C
Self Learning
Micro Project
- Automatic mixing system: Implement Automatic product mixing control system using PLC.
- Traffic light control: Prepare PLC based simple traffic light control system.
- Elevator control: Prepare a 4 floor elevator control system using PLC.
- Automatic Street light controller: Prepare a SCADA based system to control the street lights as per the inten natural light.
- Coffee vending machine: Develop Plc based coffee vending machine.
- Level control system: Prepare water tank discrete level control system using PLC.
- Home automation: Implement a versatile automation system for home that can automate any three home appliances using SCADA.
- Railway gate automation: Prepare a SCADA based system to control the railway gate automatically.
- Automatic agricultural irrigation system: Prepare a SCADA based to control drip irrigation.
- Sequential control of Motors: Develop a HMI control system for operating different motors sequentially.
- Product counting on conveyor: Make a HMI application to count product passing on conveyor in a specific
- Color sensing and sorting of objects: Develop a HMI screen for sorting of different products based on color.
Student Activity
- Make a Report on general maintenance and troubleshooting methods of PLC.
- Make a report on market survey of different types of PLC software.
- Make a report on market survey of different types of HMI panels and software.
- Make a report on market survey of different types of SCADA software.
- Visit any virtual lab to perform an activity and prepare a report on it.
Laboratory Equipment
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Learning Materials
- Dunning, Garry Introduction to Programmable Logic Controller Thomson/Delmar Learn 2005 ISBN: 978-1401884260
- Petruzella, F.D. Programmable Logic Controller (Fourth Edition) Tata-McGraw Hill India 2010 ISBN: 978-0071067386
- Hackworth, John; Hackworth, Federic Programmable Logic Controller Prentice Hall, 2003 ISBN: 978-0130607188
- Boyar, S. A. Supervisory Control and Data Acquisition ISA publication (4th edition), ISBN: 978-1936007097
- Bailey, David; Wright, Edwin Practical SCADA for Industry Newnes (an imprint of elsevier), 2003 ISBN: 0750658053
- Manoj, K.S. Industrial Automation with SCADA Concept, Communication and Security Notion Press, eISBN: 9781684668298
Learning Websites
- https://www.youtube.com/watch?v=MS3qJq2jvu0 This NPTEL lecture discuss about b of program logic controllers. Variou programming techniques and terms in PLC are discussed in detail.
- https://instrumentationtools.com/free-allen-bradley-plc-ladd er-logic-training-course/ Allen Bradley PLC Ladder Logic Training Course.
- https://www.youtube.com/watch?v=E2WNPXJf-Kw PLC Introduction. PLC Basics, Components of PLC, Modular PLC Modules, Input Output.
- https://www.matrikonopc.com/opc-server/opc-data-access-versi ons.aspx OPC Data Access (OPC DA) Versio Compatibility.
- https://github.com/riclolsen/json-scada/releases/download/V0 .31-alpha/json-scada_setup_v.0.31.exe An open source SCADA software.
- https://www.ptc.com/en/products/kepware/kepserverex/demo-dow nload Kepserver OPC free Demo software
- https://citectscada.software.informer.com/download/#download ing Student version of Citect SCADA software.
- https://www.weintek.com/globalw/Software/EasyBuilderPro.aspx An open source HMI software/ Simulator.
- https://ial-coep.vlabs.ac.in/ Virtual Laboratory on automation.
For detail Syllabus of all other subjects of Automation & Robotics, K scheme do visit Automation & Robotics 4th Sem Syllabus for K scheme.
For all Automation & Robotics results, visit MSBTE Automation & Robotics all semester results direct links.