Industrial Fluid Flow Operation detailed Syllabus for Chemical Engineering (CH), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Chemical Engineering 4th Sem K Scheme Syllabus PDF, do visit MSBTE Chemical Engineering 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for industrial fluid flow operation is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Identify the different properties of fluid used in chemical process.
- Apply law of conservation of mass and energy to the flowing fluids.
- Estimate the flow rate of fluid in conduit and in open channels by using different flow meters.
- Select the appropriate pumping device for transportation of liquids in chemical industries
- Choose the suitable pumps for transportation of gases in chemical industries.
Unit I
Fluid Properties 1.1 Introduction to fluids and it’s properties: Properties of fluids: pressure, volume, density, surface tension, capillarity, viscosity Classification of fluids:
- Ideal & actual fluids
- Compressible & incompressible fluids
- Newtonian & non-newtonian fluids Newton’s law of viscosity: Statement, derivation, absolute & kinematic viscosity, Measurement of viscosity Redwood viscometer: construction and working Numerical 1.2 Principle of hydrostatic equilibrium: Statement and derivation 1.3 Measurement of pressure: by using manometers Types : Simple U tube and U tube differential manometers, equations, simple numerical on U-tube manometer 1.4 Dimensional analysis: Importance and Dimensional homogeneity Methods of dimensional analysis :
- Rayleigh
- Buckingham’s pi method Method of finding dimensionless numbers, Selection of variables, Common dimensionless numbers and their physical significance Numerical
Suggested Learning Pedagogie
Lecture usin chalk-board Video demonstrati Site/Industr visit Presentation Industry exp lecture
Unit II
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Unit III
Flowrate of Fluids 3.1 Classification of flow measuring instruments in conduits: Based on variation in pressure drop: Principle, construction, working, derivation for calculating the flow rates/coefficient of discharge Venturimeter Orifice meter Numerical 3.2 Classification of flow measuring instruments in conduits: based on variation in flow area: Construction, principle, working and calibration Rotameter 3.3 Measurement of local velocity : Principle, construction, working, derivation for calculating the flow rates/coefficient of discharge and numerical Pitot tube 3.4 Advantages and Disadvantages: Venturimeter, orifice meter, rotameter and pitot tube 3.5 Measurement of flow rate of fluids in open channels: Notches and weirs: classification, construction, principle, working derivation for discharge over Rectangular Triangular Trapezoidal notch or weir numerical
Suggested Learning Pedagogie
Lecture usi chalk-board Video demonstrati Presentatio Site/Industr visit Industry ex lecture
Unit IV
Transportation of Liquids 4.1 Pipe and its fittings: Necessity in industry, material of construction, difference in pipes and tubes, Schedule number, Birmingham Wire Gauge, different types of pipe fittings with sketches 4.2 Valves: Construction, working and applications of Gate valve Globe valve Butterfly valve Needle valve Ball valve Safety valve Rupture disc 4.3 Types of pumps used for handling liquids: Necessity, broad Classification, factors considered for selection of pump 4.4 Centrifugal pump: Principle, construction, working, cavitation, air binding, priming of pump, Net Positive Suction Head (NPSH), characteristics curve, derivation for power requirement, head developed and mechanical efficiency, advantages and disadvantages Numerical 4.5 Positive Displacement Reciprocating Pump: Principle, classification: construction, working, derivation of power required, mechanical efficiency. Numerical Single and double acting pump Piston and Plunger 4.6 Positive Displacement Rotary Pump: Principle, construction and working of Mono/Screw and Gear pump
Suggested Learning Pedagogie
Lecture usi chalk-board Video demonstrati Presentatio Site/Industr visit Industry ex lecture
Unit V
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
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List of Experiments:
- *Determination of viscosity of a given liquid at different temperatures by using redwood viscometer 4 C
- *Calculation the viscosity of different liquids by using redwood viscometer at constant temperature. 4 C
- *Determination of gauge pressure and differential pressure by using a set-up of U-tube manometer. 4 C
- *Determination of various types of flows by using reynold’s experiment set-up. 4 C
- *Calculation the total energy of the fluids by using experimental setup of Bernoulli’s theorem. 4 C
- *Calculation of the head loss due to sudden expansion /sudden contraction in a given pipe. 4 C C
- Calculation of the equivalent length of the pipe fittings such as globe/gate valve, bend/elbow. 4 C C
- *Determination of friction factor by using friction factor set-up 4 C C
- Determination of pressure drop for gate/globe valve for different flow rates (different pipe diameters) 4 C C
- *Calculation of the coefficient of discharge of fluid in venturimeter 4 C C C
- *Calculation of the coefficient of discharge of fluid orificemeter 4 C C C
- *Plot the curve of area vs float position vs actual discharge using rotameter. 4 C C
- Determination of the velocity coefficient of closed-circuit pitot tube apparatus 4 C C C
- Calculation the coefficient of discharge of triangular notch/rectangular notch /trapezoidal notch. 4 C C C
- *Determination the efficiency of a centrifugal pump and plot the characteristics curves. 4 C C
- Plot the flow rate vs head developed by using the reciprocating pump. 4 C C
- Determination of the fluidization velocity for the bed of solid materials by using fluidized bed 4 C C
Laboratory Equipment
- Redwood Viscometer Stainless steel bath with electrical heating arrangement suitable to operate at 220 Volts AC Mains with tap, oil cup with precision stainless steel jet, cup cover, Ball valve, thermometer clip. Stirrer and M.S. Sheet stand with digital indicator, Controller & FHP motor with lighting arrangement. 1,2
- Experimental setup of Venturimeter: . Venturi meter: Body Material Acrylic, compatible to 1″ Dia. Pipe. . . Water Circulation: ½ HP Pump, Crompton/Standard Make. . Flow Measurement: Using Measuring Tank with piezometer Capacity 25 Ltrs. . Sump Tank: Capacity 50 Ltrs. . Stop Watch : Electronic . Pressure measurement : By Pressurized differential pressure manometer . Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc. 10
- Experimental setup of Orifice meter: Orifice meter: Body Material Acrylic, compatible to 1″ Dia. Pipe. Orifice plate made of Stainless Steel . Water Circulation: ½ HP Pump, Crompton/Standard Make. Flow Measurement: Using Measuring Tank with piezometer Capacity 25 Ltrs. Sump Tank: Capacity 50 Ltrs Stop Watch : Electronic Pressure measurement : By Pressurized differential pressure manometer Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc 11
- Experimental setup of Rotameter: Rotameter: Glass Tube Rotameter. Water Circulation: ½ HP Pump, Crompton/Standard Make. Flow Measurement: Using Measuring Tank with piezometer Capacity 25 Ltrs. Sump Tank: Capacity 50 Ltrs. Stop Watch : Electronic Pressure measurement : By Pressurized differential pressure manometer Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc. 12
- Experimental setup of notch: Channel Test Section: Size 600 x 250 x 180 mm. Notches : Material Brass Rectangular Notch 45degree V Notch 60degree V Notch Pointer Gauge: With Vernier scale. Water Circulation: FHP Pump Crompton makes. Flow Measurement: Using Measuring Tank with Piezometer, Capacity 25 Ltrs Sump Tank: Capacity 50 Ltrs. Stop Watch: Electronic. Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc. 13
- Experimental setup of notch: Channel Test Section: Size 600 x 250 x 180 mm. Notches : Material Brass Rectangular Notch 45degree V Notch 60degree V Notch Pointer Gauge: With Vernier scale. Water Circulation: FHP Pump Crompton makes. Flow Measurement: Using Measuring Tank with Piezometer, Capacity 25 Ltrs Sump Tank: Capacity 50 Ltrs. Stop Watch: Electronic. Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc. 14
- Centrifugal pump Test Rig: Pump: Kirloskar Make, Capacity 1 HP. Speed 2800 RPM (max.), Head 12 m (max.) Medium Flow: Clear Water. Drive: 1 HP DC motor. Speed Control: Thyristor controlled. Sump Tank: Capacity 110 Ltrs. approx. Measuring Tank: Capacity 70 Ltrs. approx. with Piezometer. Stop Watch: Electronic. Pressure Gauge: Bourdon type. Control Panel Comprises of: Energy measurement: Electronic Energy meter, L&T make. RPM measurement: Digital RPM Indicator with Proximity sensor. Standard make On/Off Switch, Mains Indicator, etc. 15
- Reciprocating pump Test Rig: Pump: Double acting, Single Cylinder, Capacity 1 HP: Speed 250 RPM (max.), Head 5 kg/cm2 (max.) Medium Flow: Clear Water. Drive: 1 HP DC motor. Speed Control: Thyristor controlled. Sump Tank: Capacity 50 Ltrs. approx. Measuring Tank: Capacity 25 Ltrs. approx. with Piezometer. Stop Watch: Electronic. Pressure Gauge: Bourdon type. Control Panel Comprises of: Energy measurement: Electronic Energy meter, L&T make. RPM measurement: Digital RPM Indicator with Proximity sensor. MCB: For overload protection. Standard make On/Off Switch, Mains Indicator, etc. 16
- Assembly of Fixed Bed: Capacity:1 KL: Material: Stainless Steel: Material Grade:SS – Hastelloy- Nickle- Titanium: Max Pressure 6-9 kg: Mixing Arrangement STATIC MIXER: Automation Grade: Automatic 17
- Set up of U-Tube Manometer: Single Well Manometer: Single Tube Type. Differential Manometer: U Tube Type. 3 Sensitive Manometer. : Inclined Tube Type Pressure Gauge. : Bourdon Type Water Circulation: ½ HP Pump, Crompton/Standard make. Sump Tank: Capacity 50 Ltrs. Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc. 3
- Experimental setup of Reynolds Experiment: Tube : Material Borosilicate Glass ID 14 mm approx., Length: 600 mm Dye vessel : Material Stainless Steel, Capacity 1 Ltrs. (approx.) Capillary Tube: Material Stainless Steel. Constant Head Water Tank: Capacity 40 Ltrs. Water Circulation: FHP Pump. Measuring Cylinder: Capacity 1000 ml. Stop Watch : Electronic Sump Tank: Capacity 60 Ltrs. Control Panel Comprises of: Standard make On/Off Switch, Mains Indicator, etc. Tanks : Stainless Steel 4
- Experimental setup of Bernoulli’sTheorm: Test Section: Convergent and Divergent section, Material Acrylic. Piezometer Tubes: Material P.U. Tubes (7 Nos.) Water Circulation: ½ HP Pump, Crompton/Standard make. Flow Measurement : Using Measuring Tank with Piezometer, Capacity 25 Ltrs Sump Tank: Capacity 70 Ltrs. Inlet Tank: Capacity 20 Ltrs. with fixed overflow arrangement. Stop Watch: Electronic. Control Panel Comprises of: Standard make On/Off Switch, Mains Indicator, etc. 5
- Sudden expansion/Reduction, bend/elbow Sudden Enlargement: From 15mm to 25mm Sudden Contraction: From 25mm to 15mm. Bend : ½” Elbow : ½” Ball valve : ½” Gate valve : ½” Water Circulation: ½ HP Pump, Crompton/Standard make. Flow Measurement: Using Measuring Tank with Piezometer, Capacity 25 Ltrs. Pressure Drop Measurement : Pressurized Differential Pressure manometer Sump Tank: Capacity 50 Ltrs. Stop Watch: Electronic. Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc. 6,7,
- Friction factor set-up: Pipes (5 Nos.) : 4 Smooth bore pipe and roughened bore pipe Diameters 1 : 19 x 16 mm Diameters 2 : 12.7 x 9.5 mm Diameters 3 : 10 x 8 mm Diameters 4 : 6 x 4 mm Diameters 5 : 19 x 16 mm (roughened) Distance between Taping : 1 m Fittings : Strainer, 90degree Elbow, 45degree Elbow, 45degree Y, 90degree T, Sudden Enlargement & Contraction Valves : Gate Valve, Ball Valve, Globe Valve. Flow Meters: Venturimeter, Orifice Meter Pitot Tube. Manometer: For measuring pressure difference. 1 Manometer Tube Range 1000 mm of WC. 1 Manometer Tube Range 1000 mm of Hg Pressure Tapings: 38 Nos. Water Circulation: By Pump, Crompton/Standard make. Flow Measurement : Using Measuring Tank, Capacity 40 liters Sump Tank : Capacity 60 liters Stop Watch : Electronic Control Panel Comprises of : Standard make On/Off Switch, Mains Indicator, etc. 8
Learning Materials
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Learning Websites
- https://nptel.ac.in/courses/105101082 (Videos and Texts) Fluid Mechanics, IIT Bombay
- https://archive.nptel.ac.in/courses/112/106/112106200/ (Videos and Texts) Fluid Dynamics and Turbomachines, IIT Madras
- https://archive.nptel.ac.in/courses/112/105/112105269/ (Videos and Texts) Introduction to Fluid Mechanics, IIT Kharagpur
- https://nptel.ac.in/courses/112104118 (Videos and Texts) Fluid Mechanics, IIT Kanpur
- https://nptel.ac.in/courses/103104044 (Videos and Texts) Fluid Mechanics, IIT Kanpur
- https://nptel.ac.in/courses/105103192 (Videos and Texts) Fluid Mechanics, IIT Guwahati
For detail Syllabus of all other subjects of Chemical Engineering, K scheme do visit Chemical Engineering 4th Sem Syllabus for K scheme.
For all Chemical Engineering results, visit MSBTE Chemical Engineering all semester results direct links.