Maintenance of Polymer Processing Machinary detailed Syllabus for Polymer Technology (PO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Polymer Technology 4th Sem K Scheme Syllabus PDF, do visit MSBTE Polymer Technology 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for maintenance of polymer processing machinary is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Implement preventive maintenance techniques to reduce breakdowns and failures
- Diagnose and repair the electrical faults of polymer processing machines
- Perform small repairs on the polymer processing machines to rectify mechanical faults.
- Troubleshoot the common faults in a polymer processing machines.
- Maintain record of preventive and breakdown maintenance.
Unit I
Types of maintenance 1.1 Maintenance:Definition 1.2 Maintenance department organization and functions. 1.3 Maintenance planning 1.4 types-preventive and breakdown maintenance and their objectives. 1.5 Maintenance tools and accessories.
Suggested Learning Pedagogie
Video Demonstration Site/Industry
Unit II
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Unit III
Mechanical Maintenance 3.1 Inspection, small repair, medium repair and complete overhauling of processing machines. 3.2 Maintenance of moving parts (hydraulics and pneumatic) 3.3 Maintenance of plasticizing screw and barrel of processing machines. 3.4 Maintenance of thrust bearing unit. 3.5 Maintenance of gear box.
Suggested Learning Pedagogie
Video Demonstration Site/Industry
Unit IV
Troubleshooting of machines 4.1 Troubleshooting problems, reasons and remedies of injection moulding machine 4.2 Troubleshooting problems, reasons and remedies of blow moulding machine 4.3 Troubleshooting problems, reasons and remedies of extrusion plant 4.4 Maintenance of heat exchanger
Suggested Learning Pedagogie
Video Demonstration Site/Industry
Unit V
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List of Experiments:
- * Prepare preventive maintenance schedule for polymer processing machines. 4 C
- *Perform the maintenance using different tools and accessories. 4 C
- *Lubricate polymer processing machines. 4 C
- *Carry out preventive maintenance of moulds. 4 C
- *Carry out preventive maintenance of dies. 4 C
- *Carry out maintenance of electrical components of polymer processing machines. 4 C
- *Carry out the maintenance of band heaters, also calibrate it with the help of thermocouples. 4 C
- *Demonstrate maintenance of hydraulic systems of machines. 4 C
- *Demonstrate maintenance of pneumatic systems of machines. 4 C
- *Carry out maintenance of plasticizing screw and barrel. 4 C
- Carry out maintenance of heat exchanger. 4 C
- *Carry out mould clamping and align injection unit with mould. 4 C
- *Carry out preventive maintenance of extrusion plant. 4 C
- Carry out trouble shooting of injection moulding machine. 4 C
- Carry out maintenance of hand operated injection moulding machine. 4 C
- Carry out maintenance of plunger type injection moulding machine. 4 C
- Carry out maintenance of blow moulding machine. 4 C
- Carry out maintenance of thermoforming machine. 4 C
- Prepare maintenance log sheet of polymer processing machine. 4 C
- Prepare history sheet for polymer processing machines. 4 C
Self Learning
Micro Project
- Visit toTECHNOCAD/ACCESSCAD/MGDESIGNERSANDENGINEERSoranyotherCAD InstitutesorCAD/CAMcentre.
- Collect and practice mould/die drawings from industries and present in the classroom.
- Collect and practice 6-7 parts assembly drawings from industries and prepare complete mould assembly.
Laboratory Equipment
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Learning Materials
- Dhillon,B.S. Engineering Maintenance: A Modern Approach CRC Press, London, 2019 ISBN : 97 0367342098
- Rosato, D.V., Rosato, M. G., Rosato, D.V. Injection Moulding Handbook Kluwer Academic Publishers, New Y ISBN 978-1461545972
- Jain, R. K., Rao, S.S. Industrial safety, Health and Environment Management system Khanna Publishers, New Delhi, 2015 ISBN 978-8174092106
- Garg, H. P. Industrial Maintenance S. Chand Publishing, New Delhi, 19 ISBN- 978-8121901680
- Neale,M.J. Lubrication and Reliability Elsevier Science and Technology, Zurich,2000. ISBN : 978-008052314
- Mobley,R.K. Maintenance Engineering Handbook McGraw Hill Education, New Delhi, 2008 ISBN : 978- 0071826617
- Bernie, A., Martin, Practical Injection Moulding CRC Press book, Taylor and Francis Group, 2001 ISBN: 978-0824705299
- Berins, M. L. SPI Polymers Engineering Handbook Springer US ISBN: 978-1461576068
Learning Websites
- https://www.youtube.com/watch?v=ubTwvzpG_aY Standard hydraulic maintenance practices.
- https://www.youtube.com/watch?v=VW-V4MCXeSY post moulding maintenance
- https://www.youtube.com/watch?v=bEqfHIchJaE Injection machine maintenance repair
- https://www.youtube.com/watch?v=WsSu1g9loTc working of solenoid valves.
- https://www.youtube.com/watch?v=S3rf9aa6Ca0 maintenance
- https://www.youtube.com/watch?v=O73pIDtJlrw Injection moulding machine preventive maintenance.
- https://www.youtube.com/watch?v=ltGB9E4Qy4o Platen maintenance
- https://www.youtube.com/watch?v=KplnOr6AMpI Nozzle alignment
For detail Syllabus of all other subjects of Polymer Technology, K scheme do visit Polymer Technology 4th Sem Syllabus for K scheme.
For all Polymer Technology results, visit MSBTE Polymer Technology all semester results direct links.