Machine Maintenance and Safety detailed Syllabus for Production Engineering (PG), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Production Engineering 4th Sem K Scheme Syllabus PDF, do visit MSBTE Production Engineering 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for machine maintenance and safety is as follows.
Rationale
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
.
Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Select relevant maintenance procedure for machine maintenance.
- Choose proper lubricants to reduce machine wear.
- Evaluate faults in various tools, equipment and machines.
- Communicate effectively regarding safety issues within the workplace.
- Use the relevant method to handle hazardous materials efficiently .
Unit I
Fundamentals of Maintenance Engineering. 1.1 Definition, concept of maintenance and aim of maintenance engineering. 1.2 Primary and secondary functions and responsibility of maintenance department. 1.3 Types of maintenance. 1.4 Types and applications of tools used for maintenance.
Suggested Learning Pedagogie
chart Model Demonstratio Video Demonstratio Presentations
Unit II
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Unit III
Fault Tracing 3.1 Fault tracing-concept and importance. 3.2 Decision tree-concept, need and applications. 3.3 Sequence of fault finding activities, show as decision tree. 3.4 Draw decision tree for problems in machine tools, hydraulic, pneumatic, automotive, thermal and electrical equipment like: ( Any one machine tool) Pump , Air compressor, Internal Combustion engine, Boiler, Electrical motors. 3.5 Types of faults in machine tools and their general causes.
Suggested Learning Pedagogie
Model Demonstratio Video Demonstratio Presentations charts
Unit IV
Industrial Safety 4.1 Importance of Industrial Safety. 4.2 Accident: Causes, types ,effects and control. unsafe acts, unsafe conditions hazards. 4.3 Accident Prevention: Theories/models of accident occurrences, principles of accident prevention. 4.4 First Aid: First aid, personal protective equipment,(PPE) and safety policies. 4.5 Fire Equipment: Fire triangle, types of Extinguishers and its application. 4.6 Safety Education and Training,
Suggested Learning Pedagogie
Model Demonstratio Video Demonstratio Charts Presentations
Unit V
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
List of Experiments:
- *Various types of tools. (Fix spanners, box spanners, ring spanners, allen keys, types of pliers, screw drivers, bearing puller etc.). 4 C
- Clean,degrease,repair of any available equipment in your laboratory and workshop. 2 C
- Preventive maintenance schedule of workshop having-air compressors, Lathe machine, Milling Machine Drilling machine etc.( Any one) 2 C
- Preventive maintenance schedule of any workshop havingair compressors, Lathe machine, Milling Machine Drilling machine etc.(Any one) 2 C
- * Lubrication equipment likes oiling gun, greasing gun etc., Familiarization with different grades of lubricants. Joining a flexible pipe & Checking its leakages in any hydraulic /pneumatic circuit. 4 C C
- *Viscosity of the used lubricating oil. 4 C C
- Wear of machine component any four available in your laboratory/workshop, and give suggestions to reduce wear. 8. Replace lubricant of the lathe/drilling/milling/grinding/shaping machine. 4 C C
- Drain out lubrication oil from the power transmission system. 2 C C
- *Fault carryout maintenance work and break down of different machineries/ equipment viz., shaper, surface grinding, drilling, lathe, milling, in the shop floor.Using appropriate tools & equipment. 4 C C C
- Safety practices related to the pumps, fans, blowers & compressors. 2 C
- Safety practices related to pipe fittings. 2 C
- Safety practices related to welding. 2 C
- * Fire fighting equipment and personal protective equipment. (PPE). 4 C
- Mechanical hazards in Laboratory/Workshop and suggest necessary provision to reduce accidents. 2 C
- Thermal hazards in Laboratory/Workshop and suggest necessary provision to reduce accidents. 2 C
- Fault free analysis to determine causes of failure of machine component. 2 C
- *Safety audit report for the laboratory/workshop. 4 C
- *Maintenance of Mechanical Based Equipment/Device/Machine. Maintenance of any two from following. a. Head stock. b. Tail stock. c. apron. d. carriage. e. feed mechanism. (Dismantle of given case, observe rules, follow sequence of dismantling operations, cleaning, inspection, measuring deviations and recovery methods, testing and assembling). 4 C C C C C
- Safety precautions during examination of machines like lathe/drilling/milling/grinding/shaping. 2 C
- *Dismantle,replace and assemble different pneumatics and hydraulics components. [Different components – Compressor, Pressure Gauge, Filter Regulator Lubricator, Valves and Actuators.] 4 C C C C C
- Preventive maintenance, perform dismantling & assembly of different components of grinding machine and test for accuracy. [Different components grinding head, lead screw, table, hydraulic cylinders] 4 C C C C C
Self Learning
Assignment
- Visit any Industry for machine maintenance and safety. and prepare the report. Report consisting of followi points 1. Types of maintenance 2. Types of safety practices in industry.
- Undertake a market survey of local dealers for tools, fire safety equipment, personal protective equipment’s. Prepare a report.
- Prepare/Download a specifications of followings: 1. Tools and equipment in the machine maintenance . ii. F safety equipment’s /personal protective equipment’s.
- Prepare a journal based on practical conducted in a laboratory/workshop/industry. Journal consists of drawi observations, required tools, safety practices, equipment, date of performance with teacher signature.
Micro Project
- Visit to websites of reputed fire and safety equipment supplier’s and study of features of their equipment/instruments/tools.
- Collect a samples of used lubricant oils from various machine from workshops and industries and do the oil analysis and write a report.
- Visit different industries and workshops (at least 3) and study various control measures used to avoid differe types of hazards and submit a report.
- Collect failure data of machine components from hoc industry anal perform reliability analysis using variou techniques.
Laboratory Equipment
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Learning Materials
- Higgins & Morrow Maintenance Engineering Handbook McGraw Hill Education, New Delhi, Publication date 2014, ISBN-13: 978-0-07 182661-7, ISBN: 0-07-182661-0
- Garg H P. Industrial Maintenance S. Chand & Co. Ramnagar, New Delhi. Publication date 2012, ISBN No: 81-2190168-5
- Sushil kumar Srivastava Maintenance Engineering S. Chand & Co. Ramnagar, New Delhi. Publication Date 2018, ISBN No: 9788121926447
- L.M.Deshmukh Industrial Safety Management: Hazard Identification and Risk Control, 1st Edition Publication Date & Copyright: 2017,McG Hill Education (India) Private Limited, IS 13 ? : ? 978-0070617681
- Daniel Crowl, Joseph Louvar Chemical Process Safety: Fundamentals with Applications Pearson Publication ,Edition 4 Date10 Jul 2020 -ISBN-13: 978-0-13-485777-0
- Das, Akhil kumar Principles Of Industrial Safety Management. PHI Learning Pvt. Ltd. Publication date 01/01/2020, Print Book ISBN : 9789389347449 ,eBook ISBN : 9789389347456
- R.K. Jain and Prof. Sunil S. Rao Industrial Safety, Health and Environment Management Systems Khanna publishers, 4th edition, publicatio year 2018,ISBN: 978-81-7409-210-6
- Er.S.N.Bhattacharya Installation Servicing and Maintenance S. Chand and company , Publication date 1/11/2013 ,ISBN;978-81-219-2913-4
Learning Websites
- https://youtu.be/W1aTPgySqy4 Repair and Maintenence of tools.
- https://youtu.be/UoXCczbnOMQ preventive maintenance of Lathe
- https://youtu.be/s25Aijw3HLI Safety of grinding machines
- https://youtu.be/PQV71INDaqY Use of fire Extinguishers
- https://youtu.be/EvBMa7UJx38 Machine shop safety
- https://youtu.be/TFb1iXz-K6w Use of redwood viscometer
- https://youtu.be/GkQpDR8Lhes Types of Mechanical machine tools
- https://youtu.be/xns8RUxQVDU Maintain tools and equipments
- https://youtu.be/f58SW0Hwcf0 Principles of Maintenance Engineering.
- https://youtu.be/RDRmFz-PAOk Machinery Fault Diagnosis
- https://youtu.be/v-eltsixu4I Industrial safety
- https://youtu.be/DMBrRNV9Hrk Personal Protective Equipment’s.
- https://youtu.be/5iVfwyoXKr0 Measure viscosity of oil.
- https://youtu.be/RBUZJ3DpbMo Regular maintenance of Lathe machine
For detail Syllabus of all other subjects of Production Engineering, K scheme do visit Production Engineering 4th Sem Syllabus for K scheme.
For all Production Engineering results, visit MSBTE Production Engineering all semester results direct links.