314013: Instrumentation System Maintenance Syllabus for Instrumentation & Control 4th Sem K Scheme MSBTE PDF

Instrumentation System Maintenance detailed Syllabus for Instrumentation & Control (IC), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.

For all other MSBTE Instrumentation & Control 4th Sem K Scheme Syllabus PDF, do visit MSBTE Instrumentation & Control 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for instrumentation system maintenance is as follows.

Rationale

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Course Outcomes:

Students will be able to achieve & demonstrate the following COs on completion of course based learning

1. Select appropriate maintenance and troubleshooting techniques for instrumentation systems.
2. Maintain field instruments in a process industry.
3. Maintain control loops implemented in a process industry.
4. Calibrate measuring and control instruments installed in process plants.

Unit I

Maintenance and Troubleshooting of Instrumentation Systems 1.1 Maintenance: need of instruments/control systems maintenance, types of maintenance -preventive, predictive, corrective maintenance 1.2 Troubleshooting: maintenance versus troubleshooting, basic troubleshooting techniques- logical analysis, divide and conquer, remove and conquer, built in diagnostics 1.3 Functions of instrumentation maintenance department 1.4 Instrument maintenance tools and their usages 1.5 Maintenance work order/ job report card format

Suggested Learning Pedagogie
Presentati Demonstr Video Demonstr

Unit II

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Unit III

Preventive Maintenance and Troubleshooting Process Control Loops 3.1 Troubleshooting a 4-20 mA current loop of transmitter 3.2 Troubleshooting PID-based process control loops 3.3 Preventive maintenance and troubleshooting of process controller in temperature/pressure/level/flow control loop 3.4 Troubleshooting of control panel

Suggested Learning Pedagogie
Demonstr Video Demonstr Hands-on

Unit IV

Calibration of Measuring and Control Instruments 4.1 Calibration: need of calibration, types of calibration standards, traceability concept, field and bench calibration, individual instrument and loop calibration, National Accreditation Board for Testing and Calibration Laboratory (NABL) accredited certificate cum report 4.2 Temperature calibration: temperature standards, fixed point cell and comparison methods, standard temperature sources, calibration of temperature measuring instruments-bimetallic thermometer, PT100, thermocouples, pyrometers, temperature switches 4.3 Pressure calibration: pneumatic/hydraulic dead weight tester, pneumatic comparator with master pressure gauge, multi-function calibrator, pressure gauges, electronic and smart pressure transmitters, LVDT, strain gauge, load cell type pressure transmitter 4.4 Flow calibration: gravimetric, volumetric, master flowmeter methods, calibrating liquid/gas flowmeters – turbine, ultrasonic, mass flowmeters, positive-displacement flowmeter, rotameter 4.5 Calibration of level instruments: differential pressure cell type, capacitance type, ultrasonic type level transmitters 4.6 Calibration of control valves, actuators, current to pressure (I/P) converter, pressure to current (P/I) converter, electro-pneumatic valve positioner

Suggested Learning Pedagogie
Presentati Video Demonstr Demonstr

List of Experiments:

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Self Learning

Assignment

• Prepare a PM checklist in excel sheet for LVDT through online survey.
• Prepare a power point presentation on maintenance and troubleshooting techniques.
• Prepare a PM checklist in excel sheet for control valve through online survey.
• Prepare a PM checklist in excel sheet for industrial weighing scale through online survey.
• Prepare a report on PM and troubleshooting of field instruments through library handbooks.

Micro Project

• Prepare a report on PM and troubleshooting guidelines for industrial process control loops through survey.
• Prepare a report on different calibration standards and their ranges that are used during calibration of pressure/temperature/flow instruments in a NABL approved calibration laboratory.
• Prepare a report on safety and health practices followed during maintenance in any one of the industries- ch petrochemical, fertilizer, cement, pharmaceutical, sugar mill, power plants.
• Prepare NABL approved calibration report cum certificate through industrial/online survey.
• Prepare a report on functions of instrumentation maintenance department by industrial survey.

Laboratory Equipment

1. Multifunction Calibrator – for sourcing, simulating and measuring pressure, temperature and electrical signals in one compact, hand-held device and for calibrating almost anything in the plant 2,7,8,9,11,12,13,14,15,17,18,19,20,21,22,23,24,2
2. HART communicator (universal) compatible with HART and FOUNDATION fieldbus devices, user upgradeable, intrinsically safe, rugged and reliable, interfaces with AMS suite: intelligent device manager, graphical interface,80 MHz Hitachi SH3 microprocessor, Bluetooth communication: 32.8 ft. (10m) max communication distance,32 MB memory internal flash / RAM, battery: rechargeable Lithium-Ion power module-20 hours; continuous use40 hours; typical use80 hours; standby mode,1/4 VGA (240 by 320 pixels) color, 3.5 30
3. Temperature calibrator: capability to measure and simulate DC voltages, resistances, thermocouples and RTD, basic accuracy: plusminus0.02%, 5 digits display of measurement and 6 digits display for simulation 7,14,21,22,25
4. Dry Block -standard temperature source range: 50 degreeC to 650 degreeC, resolution: 0.1 degreeC, accuracy: plusminus 0.6 degreeC, stability: plusminus 0.05 degreeC 7,14,21,22,25
5. Standard S or R type thermocouple range: 0 degreeC to 1450 degreeC, Platinum/10 % Rhodium v/s platinum (type S), Platinum/13 % Rhodium v/s platinum (type R) 7,14,22,25
6. Loop calibrator : measure loop current (0 mA to 20 mA, 4 mA to 20 mA) signals with 0.01 % accuracy and 0.001 mA resolution, source precision voltage signals up to 20 V with 0.01 % accuracy, measure voltage output process signals from PLCs, transmitters, source or simulate 24 mA loop current, 24 V loop supply with simultaneous current measurement capability to measure and simulate voltage and current readings, compact, lightweight unit hoister, capability to provide loop supply (24V) for transmitters, basic accuracy: plusminus 0.05 % reading 7,8,9,11,12,13,14,15,17,18,22,24,25,27,29
7. Digital master pressure gauge: range – 0 to 35 bar, accuracy= plusminus 0.1 % FS 9,11,13,23,29
8. Dead weight tester: ranges – 35 bar (kg/sq.cm), piston: single / dual, standard accuracy: plusminus0.015% of reading, traceability: international standards, weights: non-magnetic stainless steel, pressure generation: through priming pump and screw ram, standard corrections: gravity : 9.80665 m/s2* / temperature : 23degreeC / air density : 1.2 Kg/cm2, weight (approx.) instrument: 19 Kg.; weight sets: 8 to 33 Kg. no. of weights: 12 to 15, instrument dimensions: 530 x 390 x 230 mm (L x W x H), operating fluid: oil 9,13,23
9. Hydraulic comparator/gauge tester: range- 0 to 35 bar, type: screw pump pressure generation: priming pump for initial pressures and screw ramp pump for high pressures test port connection: ½ inch BSP(F) swivel, medium: oil 9,13,23
10. Instrument technician tool kit: standard precision multimeter/ process calibrator and hand tools: screw driver set, socket set, adjustable spanners, combination spanners, Allen or hex keys, side cutters, braid snips, long nose pliers, pliers, junior hacksaw, bootlace ferrule crimping tool All

Learning Materials / Books

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
.

Learning Websites & Portals

1. https://instrumentationtools.com/basics-of-4-20ma-current-lo op/ Basics of 4-20mA current loop
2. https://www.fluke.com/en-us/products/calibration-tools/ma-lo op-calibrators For calibration and troubleshooting of 4-control loop.
3. https://plccom-coep.vlabs.ac.in/exp/pneumatic-current-conver ter Calibration and fault finding of pneumati current converter.
4. https://plccom-coep.vlabs.ac.in/exp/current-pneumatic-conver ter Calibration and fault finding of current to pneumatic converter.
5. https://www.yokogawa.com/us/library/videos/references-videos /factory-instrument-calibration-and-service-before-after Maintenance (service) and calibration
6. https://www.fluke.com/en-in/learn/blog/calibration/calibrati ng-hart-pressure-transmitter Use of HART communicator for calibrati HART based smart pressure transmitter.
7. https://plccom-coep.vlabs.ac.in/exp/alarm-annunciator/simula tion.html Design an alarm annunciator.
8. https://www.devarinc.com/wp-content/uploads/Troubleshooting-a-4-20mA-loop.pdf Troubleshooting a 4-20 mA loop.
9. https://www.getmaintainx.com/blog/what-is-preventative-maint enance Preventive maintenance
10. https://automationforum.co/how-to-troubleshoot-a-control-val ve-and-how-to-do-the-preventive-maintenance-of-the-control-v alve/ Troubleshooting and preventive mainten the control valve.
11. https://law.resource.org/pub/in/bis/S05/is.13122.1.1993.pdf IS 13122 (Part 1) -1993 : Indian standard transmitters for use in industrial process systems – specification
12. https://law.resource.org/pub/in/bis/S05/is.10189.1.1982.pdf IS 10189 (Part I)-1982 : Indian standard specification for industrial process contro valves- part I general requirements and te
13. https://archive.nptel.ac.in/courses/108/105/108105064 Control valve operation
14. https://plctt- coep.vlabs.ac.in/List%20of%20experiments.html Process loop component for transmitter.
15. https://plcip- coep.vlabs.ac.in/List%20of%20experiments.html Process loop components for the current pneumatic converters.
16. https://plchla- coep.vlabs.ac.in/List%20of%20experiments.html Process loop components for the high lo selector and alarm annunciator.

For detail Syllabus of all other subjects of Instrumentation & Control, K scheme do visit Instrumentation & Control 4th Sem Syllabus for K scheme.

For all Instrumentation & Control results, visit MSBTE Instrumentation & Control all semester results direct links.