Safety in Chemical Industries detailed Syllabus for Chemical Engineering (CH), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Chemical Engineering 4th Sem K Scheme Syllabus PDF, do visit MSBTE Chemical Engineering 4th Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for safety in chemical industries is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Select the appropriate personal protective equipment (PPE) in the chemical industry.
- Use the fire prevention and protection system in the chemical industry.
- Control the given identified hazards in the chemical industry.
- Apply different guidelines for safe handling of chemicals.
- Enumerate major industrial disasters to avoid the repetition of similar accidents in the chemical ind
Unit I
Personal Protective Equipment (PPE) 1.1 Personal Protective Equipment : Need Limitation Types Indian Standards related to PPE 1.2 Non Respiratory Equipment and it’s application: Head & Hair Protection Ear Protection Face and Eye Protection 1.3 Respiratory Equipment and its applications : Classification of Respiratory Hazards – Oxygen Deficiency Protection Gaseous Contaminants Particulate Matter or Contaminants Combination of Gaseous and Particulate Contaminants 1.4 Selection, Instruction and Training for use of Respirators
Suggested Learning Pedagogie
Demonstration Hands-on Presentations Video Demonstrations
Unit II
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Unit III
Hazards and Controls in Chemical Industry 3.1 Need of Safety in Chemical Industry with respect to hazards 3.2 Storage & Handling Hazards & it’s Controls: Storage Vessels & their Safety Aspects Safe Storage & Handling of Flammable liquids, gases, solids & corrosive chemicals Safe Storage & Handling of Chlorine, Ammonia and LPG 3.3 Process Hazards and Controls : Exothermic Reactions Pressure & Vacuum Reactions, Flammable / Explosive Reactions & Distillation Toxic Reactions 3.4 Hazards & Controls: Hazards related to Water, Air, Steam and it’s control 3.5 Checklists for Routine Inspection of a Chemical factory & Work Permits for Hazardous work
Suggested Learning Pedagogie
Case Study Video Demonstrations Presentations Site/Industry Vi
Unit IV
Safe Handling of Chemicals 4.1 Safe storage and handling of chemicals: Safety in receiving, storage and handling of chemicals Safety Data Sheet (SDS) as per IS-17889: 2022 4.2 Transportation of hazardous materials: Safety precautions for transporting hazardous/ toxic/flammable/ explosive /radioactive substances by all modes 4.3 Transfer and Transportation of hazardous chemicals: United Nations classification of dangerous goods Class labels TREM cards. Hazards in loading and unloading of transfer of chemicals and safety measures
Suggested Learning Pedagogie
Site/Industry Vi Presentations Hands-on Video Demonstrations
Unit V
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List of Experiments:
- * Demonstration of the Non-respiratory personal protective equipment for the given industrial hazard protection plan. 2 C
- * Demonstration of the Respiratory personal protective equipment for the given industrial hazard protection plan. 2 C
- * Conduction of a mock drill of portable type of Fire extinguishers which are available in your educational building. 2 C
- * Conduction of a mock drill of fixed fire hydrant systems which is available in your educational building. 2 C
- * Determination of the fire load of chemical engineering laboratory. 2 C
- Preparation of a short material safety data sheet of chemicals used in your laboratory in English and local language. 2 C
- * Conduction of an Internal Audit of your chemical laboratory to identify hazards and risk level and make a report. 2 C
- Preparation of work permit system for a given hazardous work as per IS 17893:2023. 2 C
- Preparation of a Standard Operating Procedure for safe handling of Chlorine / Ammonia / LPG. 2 C
- * Preparation of a chart of United Nation classification of dangerous goods including colourful symbols. 2 C
- * Preparation of a (Draw) Emergency Information Panel (with scale) of Chlorine / Sulfuric acid / Hydrogen with reference Central Motor Vehicle Rule, 1989. 2 C
- Preparation of a compatibility chart of the chemicals which are available in your chemical laboratories. 2 C
- * Conduction of a Safety Audit by visiting the nearest petrol pump and prepare a report as per IS 14489. 2 C
- Preparation of a list of permissible limits of exposure of chemical and toxic substances of the industry you have visited with reference to Chapter IV A of Factory Act 1948. 2 C
- * Conduction of emergency evacuation mock drill in your education building. 2 C
- Selection of the appropriate step from the Hierarchy of control triangle from the given example. 2 C
Self Learning
Extra Activities
- Prepare on site emergency plan for your educational building or educational campus giving details about contents.
- Prepare a report on Directorate of Industrial Safety and Health (DISH) website.
- Prepare a accident report of any one industrial accident with reference to Maharashtra Factory Rule 1963 – F 24.
- Prepare a Sample of Safety committee of any one industry with reference to Rule No. 73J of Maharashtra Fa Rule 1963.
- Prepare the details like eligibility, qualification, duties and responsibilities of Safety Officer with reference to Officer Rule 1982 & Factory Act 1948.
Laboratory Equipment
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Learning Materials
- Dr. K. U. Mistry Fundamentals of Industrial Safety and Health Siddhant Prakashan, Ahmedabad, Gujrat
- Crowl, Daniel A, Louvar, Joseph F. Chemical Process Safety Prentice Hall, NJ, USA, 20 ISBN 0-13-018176-5
- Bureau of Indian Standards IS 14489: 1998 Government of India.
- Bureau of Indian Standards IS 17889: 2022 Government of India.
- Bureau of Indian Standards IS 17893:2023 Government of India.
- Department of Environment, Forest and wildlife The Manufacture, Storage, and Import of Hazardous Chemical Rules, 1989 Government of India.
Learning Websites
- https://onlinecourses.swayam2.ac.in/nou23_ge81/preview Fire prevention and protec
- https://onlinecourses.nptel.ac.in/noc20_mg43/preview Functioning in safer way
- https://archive.nptel.ac.in/courses/103/106/103106071/ Fire and Explosion
- https://onlinecourses.nptel.ac.in/noc22_ch44/preview General chemical safety measures
- https://safetyculture.com/topics/ppe-safety/ Personal Protective Equip (PPE)
- https://www.indiatoday.in/india/video/bhopal-gas-tragedy-a-r ecap-2346629-2023-03-14 Case study of Major Disas
For detail Syllabus of all other subjects of Chemical Engineering, K scheme do visit Chemical Engineering 4th Sem Syllabus for K scheme.
For all Chemical Engineering results, visit MSBTE Chemical Engineering all semester results direct links.