Solid Fluid Operation detailed Syllabus for Chemical Engineering (CH), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Chemical Engineering 2nd Sem K Scheme Syllabus PDF, do visit MSBTE Chemical Engineering 2nd Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for solid fluid operation is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Use different size reduction equipment such as Jaw crusher, Hammer mill, Ball mill etc. in given chemical process industry.
- Use the relevant separation methods for solid-solid separation.
- Select the relevant method for solid-liquid separations.
- Select the appropriate method to separate gas-solid mixture.
- Apply the knowledge of mixing/agitation in given chemical process industry.
Unit I
Properties of Solids and Size Reduction 1.1 Characterization of Solids: Particle shape, size. Concept of Sphericity. 1.2 Size Reduction : Importance of size reduction, factors affecting on size reduction. Kick’s Law, Rittinger’s law, Bond’s law, Work index, Crushing efficiency & power consumption. Numerical. 1.3 Classification of size reduction equipment. Concept of open & closed circuit grinding. 1.4 Size reduction equipment: Principle, construction & working of Jaw crusher, Gyratory crusher, Roll mill. Grinder: Hammer mill, Ball mil (Concept of Critical speed of Ball mill with derivation) Numerical. 1.5 Conveyor : Importance of conveyor, Belt conveyor, Chain conveyor, Screw conveyor & Pneumatic conveyor.
Suggested Learning Pedagogy
Chalk-Board Demonstration Case study Presentations
Unit II
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Unit III
Solid-Liquid Separation 3.1 Filtration: Principle, Types, Factors affecting filtration rate, filter aid ,filter media 3.2 Types of filtration equipments a) Primary filter – Sand filter (pressure sand filter and rapid sand filter) b) Pressure filters – Plate & frame filter press (Washing type & Non washing type) c) Vacuum filter – Rotary drum filter d) Centrifugal filter – Basket 3.3 Sedimentation: Concept, Free and Hindered settling velocity, Batch sedimentation test, Factors affecting the rate of sedimentation 3.4 Dorr Thickener, Clarifier, Settling Tank: Principle, Construction and Working.
Suggested Learning Pedagogy Chalk-Board Demonstration Case Study Presentations Site/Industry Visit
Unit IV
Solid-Gas Separation 4.1 Cyclone separator: Principle, construction, working &industrial applications 4.2 Electrostatic separator: Principle, construction, working & industrial applications 4.3 Fabric filter: Principle, construction & working, & industrial applications 4.4 Wet scrubber (Simple wet scrubber, venturiscrubber): Principle, construction & working, & industrial applications 4.5 Gravity settling Tank: Principle, construction & working.
Suggested Learning Pedagogy Chalk-Board Demonstration Case Study Presentations Site/Industry Visit
Unit V
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Practical / Tutorial Experiences
- Calculate the efficiency of Jaw crusher for given material.
- Calculate the efficiency of Hammer mill for given material.
- Calculate the efficiency of ball mill for given material.
- Calculate the critical speed of ball mill.
- Calculate effectiveness of screen for given system.
- Use Vibrating Screen/Sieve Shaker/Flip flow screen for separation of given solid mixture.
- Calculate % recovery of coal in froth from coalsand mixture by using Froth Flotation cell
- Calculate % recovery of magnetic material by using magnetic Drum separator.
- Calculate % recovery of filtrate collected for given system using Plate & Frame filter.
- Plot the filtration curve using vacuum filter.
- Perform the batch sedimentation test by using different concentrations of calcium carbonate slurry (<5%weight) and find terminal settling velocity.
- Perform the batch sedimentation test using different concentration of calcium carbonate (>5%weight)slurry and find terminal settling velocity.
- Calculate % recovery of solid from given slurry by using basket centrifuge.
- Calculate % separation efficiency of Cyclone Separator for given solid-gas mixture.
- Use ribbon blender for finding mixing index for granular solids.
- Use Sigma mixer for finding out mixing index .
Micro Project / Self Learning
Assignment
- Classify the size reducing equipment.
- Calculate the power required for crushing the solids.(various numerical)
- Suggest the different methods of separation of solids.
- Enlist the industrial applications of different conveyors.
Micro project
- Visit the nearby industry to study mechanical operations.
- Prepare a chart showing classification of size reducing equipment with their neat sketches.
- Prepare model of Belt/screw/bucket conveyor.
- Prepare model of plate and frame filter.
- Prepare a laboratory scale sand filter.
- Prepare a simple water filtration model.
- Prepare a model for separating magnetic and non-magnetic materials.
- Fabricate a Grizzly with various sized screen apertures.
- Collect the solids of different sizes and shapes from nearby industries.
Laboratory / Software Required
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Suggested Learning Materials / Books
- McCabe W, J. Smith, J.C. , Peter Harriott “Unit operations of Chemical Engineering ” McGraw-Hill international – 7 th Ed. ISBN 978-8184959635
- Coulson and Richardson’s “Chemical Engineering Vol. – 2B” Separation Processes Butterworth-Heinemann ISBN 9780081010976
- Badger,L.W.Banchero,T.J. “Introduction to Chemical Engineering” McGraw Hill Publication ISBN 978-0074630501
- Anup K. Swain, Hemlata Patra, G. K.Roy “Mechanical Operations ” McGraw Hill Publication ISBN 978-0070700222
- C.M.Narayan , B.C. Bhattacharya “Mechanical Operations for Chemical Engineers” Khanna Publishers ISBN 9788174090362
Learning Websites & Portals
- https://www.youtube.com/watch?v=Y1_mr09prfY Types of Jaw Crusher
- https://www.youtube.com/watch?v=ldhRvlU1G70&t=21s Working of Ball Mill
- https://www.youtube.com/watch?v=-BHmsjvnm_4 Working of Hammer Mill
- https://www.youtube.com/watch?v=EfTcfQY4kEY Working of Plate & Frame filter press
- https://www.youtube.com/watch?v=npiTNdapr7w Working of Conveyor
- https://www.youtube.com/watch?v=fHj8djUc3og Description of Cyclone seperator
- https://www.youtube.com/watch?v=E2Ln8KgrhpA Froth Flotation Process
- https://www.youtube.com/watch?v=N2f5X1wkbvQ Different types of Mill
- https://www.youtube.com/watch?v=e0i3mxc79yI Sigma Blade Mixer
For detail Syllabus of all other subjects of Chemical Engineering, K scheme do visit Chemical Engineering 2nd Sem Syllabus for K scheme.
For all Chemical Engineering results, visit MSBTE Chemical Engineering all semester results direct links.