Hydraulics & Pneumatics in Plastic Processing Machines detailed Syllabus for Polymer Technology (PO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Polymer Technology 2nd Sem K Scheme Syllabus PDF, do visit MSBTE Polymer Technology 2nd Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for hydraulics & pneumatics in plastic processing machines is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Identify fluid in a given power system
- Identify components of hydraulic and pneumatic system in given polymer processing
- Select pump, actuators, compressor for given fluid operated system
- Select appropriate control valve for given fluid operated system
- Select appropriate accessories for given fluid operated system
Unit I
Fluid Power System 1.1 Definition of Fluid, Types of Fluid-Compressible & incompressible 1.2 Compressible fluid- definition, properties -Pressure,temprature, specific valume 1.3 In compressible fluid- definition- viscosity, density, viscosity index, specific gravity, specific weight, Flammability, ignition temperature & pour point 1.4 Types of oil-Petroleum & Biodegradable 1.5 Pascal’s law
Suggested Learning Pedagogy Chalk-Board Presentations Demonstration Assignment
Unit II
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Unit III
Energy conversion elements 3.1 Pump-Definition, Classifications of pumps. construction and working of Rotary pump-gear type, vane Type, Reciprocating pump- SAC ,DAC 3.2 Compressors- Definition classification of compressors construction and working of Rotary compressor-Lobe Type & Reciprocating Compressors- SAC ,DAC 3.3 Actuator: Definition, classification of hydraulic and pneumatic actuator. construction and working of Rotary actuators gear, vane & linear actuator-SAC,DAC telescopic 3.4 Maintenance -causes of noise in pumps and compressors ,causes of pressure drop in actuators
Suggested Learning Pedagogy Model Demonstration Presentations Chalk-Board Video Demonstrations
Unit IV
Control Valves 4.1 Classification of Control valves. 4.2 Pressure control valves- pressure relief valve, Sequence valve 4.3 Direction control valves- Check valve, 2/2, 3/2,4/2,4/3,5/2,5/3 D.C. Valves used in Hydraulics and Pneumatics. 4.4 Standard center positions – open & closed Methods of actuation- push button ,Lever, Pilot , solenoid 4.5 Flow control valves-fixed and variable Flow control valves 4.6 Speed control of actuators -Meter-in & Meter-out
Suggested Learning Pedagogy Model Demonstration Video Demonstrations Chalk-Board Presentations
Unit V
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Practical / Tutorial Experiences
- *Identification Various components of hydraulic system and write functions of components.
- *Identification various components of Pneumatic system and write of the functions of components.
- List and draw ISO symbols used in hydraulic and pneumatic.
- *Operate the given Hydraulic pump.
- *Operate the given hydraulic and Pneumatic Actuators.
- *Use of compressor, Filter-Regulator-Lubricator Unit and write its functions
- *Use control valves in Hydraulic and pneumatic System.
- *Operate Hydraulic Meter-In circuit for single acting cylinder.
- *Construct and actuate hydraulic Meter-out circuit for double acting cylinder.
- Construct and actuate pneumatic circuit for use of shuttle valve
- Construct and actuate pneumatic Meter -incircuit for single acting cylinder.
- *Construct and actuate pneumatic Meter-Out circuit for double acting cylinder.
- *Construct and actuate pneumatic circuit for use of twin pressure valve
- *Maintain simple parts of stationary hydraulic system.
- Maintain simple parts of stationary pneumatic system.
- *Identify hydraulic & pneumatic accessories used in given polymer processing unit
- *Construct and actuate Hydraulic circuit for Single acting cylinder SAC
- *Construct and actuate Hydraulic circuit for Double acting cylinder DAC
- *Construct and actuate Pneumatic circuit for Double acting cylinder DAC
- Construct and actuate Pneumatic circuit for Single acting cylinder SAC
- *Construct and actuate pneumatic circuit for Air motor
- Construct and actuate pneumatic circuit for logic functions (AND/OR)
- Construct and actuate hydraulic circuit for injection unit of moulding machine
- *Dismantle/ Assemble given hydraulic pump
- *Dismantle/ Assemble given hydraulic actuator
- Construct hydraulic circuit using hydraulic simulation software
- Construct pneumatic circuit using pneumatic simulation software
- *Construct and actuate Hydraulic circuit for hydro-motor
Note : Out of above suggestive LLOs – ‘*’ Marked Practicals (LLOs) Are mandatory. Minimum 80% of above list of lab experiment are to be performed. Judicial mix of LLOs are to be performed to achieve desired outcomes.
Micro Project / Self Learning
Micro project
- Prepare charts for ISO Symbols used in hydraulic and pneumatic system.
- Collect Information of polymer processing Hydraulic System.
- Prepare report of polymer processing pneumatic systems.
- Collect technical specifications of Gear pumps, Vane pumps/other pumps (Internet based).
- Collect technical specifications of Compressors /Other Compressors(Internet based).
- Prepare working demonstration model of hydraulic machine used in polymer industry using waste injections used by Doctors. (laboratory-based)
- Maintenance Catalog Manual For Hydraulic and Plastic Processing Machine
Laboratory Equipment / Software Required
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Learning Materials / Books
- Ilango, S. and Sundarrajan, V. Introduction to Hydraulic and Pneumatic Prentice Hall, New Delhi.2007 ISBN-13: 9788120330795
- Majumdar S. R. Hydraulic system- Principles and maintenance Tata McGraw Hill, Delhi. 2002 ISBN-13: 9780071406697
- Majumdar S. R. Pneumatics Systems Tata McGraw Hill, Delhi. 2002 ISBN-13: 9780071359658
- Joji, P. Pneumatic Controls Wiley India Pub., India.2008 ISBN-9788126515424
- Stewart, H. L. Hydraulics and Pneumatics Taraporewala Publication, Mumbai.1985 ISBN-13: 978-0672234125
- Parr, E A. Hydraulics and Pneumatics Jaico Publication House, Mumbai.2011 ISBN:9780080966755
- Pippenger, J. and Tyler, H. Industrial Hydraulics Tata McGraw Hill, New Delhi 1979 ISBN-13: 978-0070501409
- Esposito, A. Fluid Power with Applications Prentice Hall, New Delhi.2008 ISBN-13: 9780135136904
- Jagadeesha, T. and Gowda, T. Fluid Power: Generation, Transmission and Control Wiley India Pvt. Ltd, New Delhi.2013 ISBN 13: 9788126539543
Learning Websites & Portals
- https://www.youtube.com/watch?v=kzqkPx8F3D8 Simple Hydraulic System Working and simulation
- https://www.youtube.com/watch?v=jsMJbJQkGTs Animation Working of direction control valve and hydraulic ram in circuit.
- https://www.youtube.com/watch?v=no3rk_6Z5To animation of Direction Control Valve
- http://www.science-animations.com/pneumatics.html Animation of Pneumatic system
- https://www.youtube.com/watch?v=KMpDurIEJSA Hydraulic System Inspection & Troubleshooting Session 2
- https://www.youtube.com/watch?v=yODwM9c1srg mini injection molding machine
- https://www.youtube.com/watch?v=A_QTuz3f42c Hydraulic Moulding Machine
- https://www.youtube.com/watch?v=h3DoU30kYP8 Pneumatic long tube blow molding machine
- https://www.youtube.com/watch?v=gM9ImyuSCwA Blowel Blow Molding Machine – Double head Four Station – Total Pneumatic
- https://www.fluidpowerworld.com/hydraulics-injection-molders / web page for latest Hydraulic and pneumatic System
For detail Syllabus of all other subjects of Polymer Technology, K scheme do visit Polymer Technology 2nd Sem Syllabus for K scheme.
For all Polymer Technology results, visit MSBTE Polymer Technology all semester results direct links.