Yarn Prepration for Weaving detailed Syllabus for Textile Manufactures (TX), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Textile Manufactures 2nd Sem K Scheme Syllabus PDF, do visit MSBTE Textile Manufactures 2nd Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for yarn prepration for weaving is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Develop relevent Manufacturing process sequence for relevent woven fabrics.
- Estimate the linear density of yarn by using the principles of yarn numbering system.
- Use the principles of winding to convert small package to large package.
- Select relevent knotting/splicing technicque to convert small packages to large packages.
- Estimate yarn winding parameters to produce the different packages.
Unit I
Basic of fabric parameter 1.1 Concept of fabric, interlacement, warp and weft. 1.2 Flow chart of conversion of Yarn to fabric 1.3 Objectives of various preparatory processes in weaving 1.4 Types of looms used for weaving fabric – handloom, non-automatic loom, automatic loom, shuttle less looms(projectile, rapier, air jet, water jet loom) 1.5 Working of Hand Looms (IKS) Chalk-Board Flipped Classroom
Unit II
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Unit III
Principles of winding 3.1 Objects of warp yarn winding, Different types of yarn Feed and delivery packages, 3.2 Defferent types of yarn faults ,Significance of objectionable faults,Chart for classimat faults:-classimat II and V. 3.3 Passage of yarn through warp winding machine 3.4 Types of winding machines: Random, Precision, hybrid winding 3.5 Winding machines: drum and precision Chalk-Board Site/Industry Visit Flipped Classroom
Unit IV
Yarn Tensioner & clearere 4.1 Yarn tension, type of tensioner: Multiplicative, Disc, Additive, Gate. Expression of tension, amount of tension. 4.2 Methods of yarn traversing,Types of yarn clearer-mechanical-Fixed, swinging and electronic 4.3 Method of joining the yarn-splice and knot, knotting and splicing,Principle of splicing 4.4 Types of knots.,Unwinding accelerator (Balloon breaker) to control yarn tension Demonstration Chalk-Board Model Demonstration
Unit V
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Practical / Tutorial Experiences
- * Identify the interlacement of warp and weft and Mark warp & weft Direction.
- * Use wrap reel to determine yarn numbering for various spun yarns.
- * Use direct wrap reel to determine direct numbering system of manmade yarns.
- * Use wrap reel to estimate and compare the direct, indirect numbering system for given yarn.
- * Use classimate chart to identify the various sizes of yarn faults.
- * Use winding machine to show both the principle of joining the yarn and conversion of smaller to bigger package.
- * Use winding machines to identify the difference between principles of winding
- * Use winding machine to inspect the functions of clearer, splicer, and tensioner.
- * Insert different types of knots using yarn.
- * Use yarn strength measurement instrument to estimate strength of splicing/knotting for given yarn.
- * Use winding machine to calculate production for given yarn.
- Estimate the efficiency of winding machine for given yarn numbering system.
- * Use different defective packages to identify the problem in given machine and take corrective remedial action.
- Compare the features of various winding machine available in Technical market.
- Compare the features of given splicers and select the relevant splicer for given material.
Note : Out of above suggestive LLOs – ‘*’ Marked Practicals (LLOs) Are mandatory. Minimum 80% of above list of lab experiment are to be performed. Judicial mix of LLOs are to be performed to achieve desired outcomes.
Micro Project / Self Learning
Assignment
- Visit to any winding unit and prepare the report on defects generated and remedial action taken into the unit.
- Collect the Data of number of machine manufacture in the india.
- Prepare the report of man power responsibility winding industry.
- Prepare the classmate chart and stick the various objectionable faults on the respective column.
Micro project
- Each batch will collect line sketch of flow chart of various fabrics and prepare booklet.
- Each batch will collect ten woven fabric samples and mark warp weft direction.
- Each batch will collect twenty different samples of yarn and prepare booklet by labelleling yarn number in English and Tex system
- Each batch will collect thirty yarn samples with different yarn size and prepare card sheet by rearranging these yarns in increasing order of their yarn count.
- Each batch will collect different yarn faults and categories it according to classimat faults on black card board sheet
- Each batch will collect photographs of different splicers and paste on card sheet with its specification
- Each batch will collect photographs of different clearers and paste on card sheet with its specification
- Each batch will collect two defective packages and take photograph of various package defects and paste on card sheet
Note :
Batch size of 3-4 students in Mircoproject
Laboratory Equipment / Software Required
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Learning Materials / Books
- Lord, P.R; Mahamed, M.H Weaving; Conversion of Yarns to Fabric Woodhead Publication,USA,1982 ISBN:9781855734838
- Marks, R; Robbinson,A.T.S Principle Of Weaving The Textile Institute,Manchester,1976 ISBN: 0-900739258
- Talukdar, M.K,: Ajgaonkar, D.B; Sriramulu. P.K. Weaving: Machines, Mechanisms, Management Mahajan Publisher Private Limited,Ahmedabad,1998, ISBN:81-85401-16-0
- Ormerod, A. Modern Preparation and Weaving Technology Butterworth, (Publishers) Limited, 1983, ISBN: 9780408012126
- Karanne,M.K Fundamentals of yarn winding A woodhead publishing indiatitle, 2013,ISBN:9781782420682
Learning Websites & Portals
- https://nptel.ac.in/courses/116102017 Modern Cone winder
- https://nptel.ac.in/courses/116102005 Basics of winding,winding Calulations
- https://archive.nptel.ac.in/noc/courses/116/ Evaluation of Textile Material
- https://archive.nptel.ac.in/courses/116/102/116102029/ Yarn Numbering System
For detail Syllabus of all other subjects of Textile Manufactures, K scheme do visit Textile Manufactures 2nd Sem Syllabus for K scheme.
For all Textile Manufactures results, visit MSBTE Textile Manufactures all semester results direct links.