Mechanical Engineering Workshop detailed Syllabus for Mechanical Engineering (ME), I – scheme has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other Diploma in Mechanical Engineering (ME) Syllabus for 2nd Sem I – Scheme MSBTE, do visit Diploma in Mechanical Engineering (ME) Syllabus for 2nd Sem I – Scheme MSBTE Subjects. The detailed Syllabus for mechanical engineering workshop is as follows.
Rationale:
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Competence
The aim of this course is to help the student to attain the following industry identified competency through various teaching learning experiences:
- Perform repairing work of utility jobs in the mechanical engineering workshop
COURSE OUTCOMES (COs)
The theory, practical experiences and relevant soft skills associated with this course are to be taught and implemented, so that the student demonstrates the following industry oriented COs associated with the above mentioned competency:
- Select tools and machinery according to job
- Use hand tools in different shops for performing different operations
- Operate equipment and machines in various shops
- Prepare composite / utility jobs according to drawing.
- Maintain workshop related tools, instruments and machines
Course Map
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Suggested Practicals/ Exercises
The practical in this section are PrOs (i .
- sub-components of the COs) to be developed and assessed in the student for the attainment of the competency.
- Prepare fitting job (male and female assembly type) as per given drawing or job with following operations: Marking operation, Punching operation, Drilling operation, Cutting operation, Filing operation, Fitting operation (male and female assembly), Checking correctness of fit of mating parts Part I I 2*
- Prepare fitting job (male and female assembly type) as per given drawing or job with following operations: Marking operation, Punching operation, Drilling operation, Cutting operation, I 2*
- Filing operation, Fitting operation (male and female assembly), Checking correctness of fit of mating parts. Part II
- Prepare fitting job (male and female assembly type) as per given drawing or job with follow ing operations: Marking operation, Punching operation, Drilling operation, Cutting operation, Filing operation, Fitting operation (male and female assembly), Checking correctness of fit of mating parts Part III
- Prepare fitting job (male and female assembly type) as per given drawing or job with following operations: Marking operation, Punching operation, Drilling operation, Cutting operation, Filing operation, Fitting operation (male and female assembly), Checking correctness of fit of mating parts. Part IV
- Prepare fitting job (male and female assembly type) as per given drawing or job with following operations: Marking operation, Punching operation, Drilling operation, Cutting operation, Filing operation, Fitting operation (male and female assembly), Checking correctness of fit of mating parts Part V
- Prepare fitting job (male and female assembly type) as per given drawing or job with following operations: Marking operation, Punching operation, Drilling operation, Cutting operation, Filing operation, Fitting operation (male and female assembly), Checking correctness of fit of mating parts Part VI
- Prepare fitting job (male and female assembly type) as per given drawing or job with following operations: Marking operation, Punching operation, Drilling operation. Cutting operation, Filing operation, Fitting operation (male and female assembly), Checking correctness of fit of mating parts Part VII
- Prepare black smithy job (like Hook, peg, fiat chisel, bolt head or any hardware itemjas per given drawing or job with following operations: Cutting operation, Heating operation, Upsetting operation, Punching operation, Swaging operation, Fullering operation, Bending operation Part I
- Prepare black smithy job (like Hook, peg, fiat chisel, bolt head or any hardware itemjas per given drawing or job with following operations: Cutting operation, Heating operation, Upsetting operation, Punching operation, Swaging operation, Fullering operation, Bending operation. Part II
- Prepare black smitht job (like Hook, peg, flat chisel, bolt head or any hardware itemjas per given drawing or job with following operations: Cutting operation, Heating operation, Upsetting operation, Punching operation, Swaging operation, Fullering operation, Bending operation PartIII
- Prepare black smithy job (like Hook, peg, fiat chisel, bolt head or any hardware itemjas per given drawing or job with following operations: Cutting operation, Heating operation, Upsetting operation, Punching operation. Swaging operation. Fullering 11
- operation, Bending operation Part IV
- Prepare black smithy job (like Hook, peg, fiat chisel, bolt head or any hardware itent)as per given drawing or job with following operations: Cutting operation, Heating operation, Upsetting operation, Punching operation, Swaging operation, Fullering operation, Bending operation Part V
- Prepare bill of material along with estimated cost according given drawing of jobs, such as -repairing of classroom furniture/ book shelves/ metallic doors/motor saree guard/ battery stand with locking device considering the following applicable operations:
- Marking operation as per drawing
- Cutting operation as per drawing
- Cleaning operation as per drawing
- Edge preparation operation as per drawing
- Filing operation as per drawing
- Bending operation as per drawing g Welding operation as per drawing
- Prepare steel frame / structure of utility job (like stool, benches, tables, drawing desk, window grill, ventilator, door frame or similar job) involving arc welding joint as per given drawing or job. Part 1
- Prepare steel frame / structure of utility job (like stool, benches, tables, drawing desk, window grill, ventilator, door frame or similar job) involving arc welding joint as per given drawing or Job Part II
- Prepare steel frame / structure of utility job (like stool, benches, tables, drawing desk, window grill, ventilator, door frame or similar job) involving arc welding joint as per given drawing or job Part III
- Perform fabrication operations to prepare job (wire mesh tray/ drawing sheet holder/tree guard/shoe stand as per given drawing Part I
- Perform fabr cation operations to prepare job (wire mesh tray/ drawing sheet holder/tree guard/shoe stand as per given drawing Part II
- Perform fabr cation operations to prepare job (wire mesh tray/ drawing sheet holder/tree guard/shoe stand as per given drawing Part III
- Perform Cutting operation operations to prepare small notice board for your workshop/institute using soft board, velvet cloth with bidding as per given drawing
- Perform Planing operation operations to prepare small notice board for your workshop/institute using soft board, velvet cloth
Practical Outcome (PrOs)
Unit I
Advanced Fitting Operations
Part A
Unit Outcomes (UOs)
- Interpret the given job drawing. Ib Select relevant fitting tools for the specified data
- Select proper raw material for the given condition Id Describe the specified machinery in fitting shop le. Explain the maintenance procedure of the given tool/ equipment in fitting shop.
Part B
Topics And Sub-Topics
- Fitting tools-holding tools like bench vice, V-block with clamp, C-clamp. Marking and measuring tools like surface plate, angle plate , universal scribing block, try square , combination set, scriber, odd leg caliper, divider, punches, calipers, Vernier caliper, Vernier depth gauge, Vernier height gauge, outside micrometer, inside micrometer , hammers, screw driver, spanners and their Specifications
- Cutting tools-Hacksaw, Chisels, combination plier. nose plier, twist drill, taps and tap wrenches, dies and die holder, bench drilling machine, portable electric drill, reamers
- Finishing tools-Files, Hand file, flat file square file, Triangular file, half round file, round file
- Fitting shop machineries-drilling machine, power saw. grinder, their specification, care and maintenance
- Basic processes – chipping, filing, scrapping, grinding, marking, sawing, drilling, tapping, dieing, reaming
- Marking and measuring angles, safety practices
Unit II
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Unit III
Domestic fabrication work
Part A
Unit Outcomes (UOs)
- Select the relevant arc welding tool for welding the given job
- Describe the function of the given machinery in fabrication shop.
- Describe the fabrication proceedure in given situation
- Explain maintenance procedure for the given equipment in the fabrication shop
Part B
Topics And Sub-Topics
- Arc welding equipment: Power sources for arc welding – transformers, motor generators and rectifiers
- Arc welding hand tools- welding cables, electrodes, electrode holder, ground clamp, wire brush, chipping hammer, working table and cabin, face shield, apron, hand gloves.
- Technique of welding- preparation of work, striking an arc, weaving, effect of current and speed, welded joints, welding positions
- Operation of machinery in welding shop-arc welding transformer their specification and maintenance
- Safe practices
Unit IV
Advanced carpentry work
Part A
Unit Outcomes (UOs)
- Describe with sketches the function of the given advanced furniture making and carpentry tool(s)
- Select the relevant furniture making tools for the given job
- Describe the operation of the given wood working machine.
- Explain maintenance procedure for the given equipment in carpentry shop
Part B
Topics And Sub-Topics
- Types of artificial wood such as plywood, block board, hand board, laminated boards, veneer, fibre boards and their applications
- Furniture making hand tools- Marking and measuring tools-steel rule, steel tape, marking gauge, try square, compass and divider, scriber or marking knife, bevel
- Holding tools-carpenters vice, c- clamp, bar cramp.
- Planning tools-jack plane, smoothening plane, rebate plane, plough plane
- Cutting tools- saws, crosscut and hand saw. rip saw, tenon saw, compass saw. chisels, firmer chisel, dovetail chisel, mortise chisel
- Drilling and boring tools-carpenters brace hand drill, auger bit. hand drill, gimlet,
- Miscellaneous tools-mallet, pincer, claw hammer, screw driver, wood rasp file bradawl
- Safe practices
Unit V
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Suggested Specification Table Forquestion Paper Design
Not applicable –
Suggested Student Activities
Other than the classroom and laboratory learning, following are the suggested student-related co-curricular activities which can be undertaken to accelerate the attainment of the various outcomes:
- Prepare work diary based on practical performed inworkshop Work diary consist of job drawing, operations to be perform, required raw’ materials, tools, equipments, date of performance with teacher signature.
- Prepare journals consist of free hand sketches of tools and equipments in each shop, detail specification and precautions to be observed while using tools and equipment.
- Prepare/Download a specifications of followings:
- Various tools and equipment in various shops
- Precision equipment in workshop
- Various machineries in workshop
- Undertake a market survey of local dealers for procurement of workshop tools, equipment machineries and raw material.
- Visit any fabric .tion/wood working/sheet metal workshop and prepare a report
Suggestedspecial Instructional Strategies
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Suggested Micro-Projects
Only one micro-project is planned to be undertaken by a student assigned to him/her in the beginning of Ute semester. S/he ought to submit It by the end of the semester to develop the industry oriented COs. Each micro-project should encompass two or more COs which are in fact, an integration of PrOs, UOs, ADOs. The micro-project could be industry application based, internet-based, workshop-based, laboratory-based or field-based. Each student will have to maintain dated work diary consisting of individual contribution in the project work and give a seminar presentation of it before submission. The total duration of the microproject should not be less than 16 (sixteen) student engagement hours during the course.
In the first four semesters, the micro-project could be group-based. However, in higher semesters, it should be individually undertaken to build up the skill and confidence in every student to become problem solver so that s/he contributes to the projects of the industry. A suggestive list is given here Similar micro-projects could be added by the concerned faculty:
- Black Smithy Jobs: Each batch will collect minimum 5 different utility jobs of black smithy from the local workshop / market Each student will measure the significant parameters and draw the sketch Each student will also note the material of the utility jobs and their field applications
- Fabrication Utility Jobs: Each batch will collect information related to fabrication utility jobs including name of job, sketch, material used, fabrication process and their field applications of minimum 5 different jobs of fabrication used in civil construction from the local market
- Fabrication Utility Jobs: Each batch will select at least one fabrication utility job used in civil construction and prepare steel frame / structure of utility job like window grill, ventilator, door frame or similar job involving arc welding including drawing, field application of selected job
- Wood Related Jobs: Each batch will collect minimum 4 different samples of artificial woods such as plywood, block board, hand board, laminated boards, veneer, fiber boards etc and write their applications
- Wood Related Jobs: Each batch will collect and record the information related to furniture making tools and furnitures used in educational institutes from the local carpentry / furniture workshops with their major specifications and sketch
- Miscellaneous Jobs: Each batch will prepare jobs (like tree guard/shoe stand etc ) by using appropriate material and method of fabrication.
Suggested Learning Resources
- Workshop Practice Bawa . H S . McGraw Hill Education, Noida: ISBN-13: 978-0070671195
- A Textbook of Manufacturing Process (Workshop Tech . Gupta, J K . ; Khurmi . R S S Chand and Co New Delhi ISBN:81-219-3092-8
- Introduction to Basic Manufacturing Process and Workshop Technology Singh . Rajender New Age International, New Delhi; 2014, ISBN: 978-81-224-3070-7
- Workshop Technology Vol-1 and 11 Raghuvanshi BS Dhanpat Rai New Delhi; 2014 ISBN 4567144376
Software/Learning Websites
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
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For detail Syllabus of all other subjects of Mechanical Engineering, I – scheme do visit Mechanical Engineering 2nd Sem Syllabus for I – scheme.
For all Mechanical Engineering results, visit MSBTE Mechanical Engineering all semester results direct links.