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For updated syllabus of Polymer Technology (Polymer) 2015, kindly visit Polymer updated syllabus.

Wishing you great luck ahead.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of project & seminar ii is as follows.

Course Outcomes:

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For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of quality assurance lab is as follows.

Course Outcomes:

Student will be able

1. To conduct the specification tests of Natural Rubber .
2. To determine the in-process tests of compounded rubber.
3. To conduct tests of vulcanisates .

LIST OF EXPERIMENTS IN QUALITYASSURANCE LAB

1. Tests on Raw Rubber
   1. Determination of dirt content
   2. Determination of ash content
   3. Determination of volatile matter
   4. Determination of Nitrogen and total protein
   5. Determination of Po & PRI
   6. Determination Copper content
   7. Determination of Acetone Extract
   8. Determination of rubber Hydrocarbon content
2. Tests on Compounded Rubber
   1. Estimation of free sulphur,
   2. Carbon black content
   3. Determination of density
3. Tests on Rubber Vulcanisates
   1. Estimation of free sulphur
   2. Estimation of total sulphur
   3. Determination of swelling and cross- link density

For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of products testing lab is as follows.

Course Outcomes:

Student will be able to develop skill

1. Documentation 0f specification tests of various polymer products
2. Determination of mechanical properties of various polymer products and correlated with national standards
3. Analysis to test result data and correlated with specification values based on standards of various polymer products

LIST OF EXPERIMENTS

MODULE I To arrive & Documentation of specification tests on the following polymer products

1. Cycle tyre &Cycle tube
2. Automobile tyres
3. Examination gloves
4. Surgeon’s gloves
5. Latex foam
6. Electric cables.
7. Plastic containers
8. Some automobile components made from rubber, plastics and composites
9. Any other Polymer products having specifications.

MODULE II Physical testing of Polymer Products

1. Determination of Tensile properties of rubber vulcanisate.
2. Determination of Tension Set.
3. Determination of Compression Set
4. Determination of Tear strength.
5. Determination of Hardness
6. Determination of Abrasion resistance
7. Determination of Resilience
8. Determination of impact strength
9. Determination of Mooney viscosity and cure characteristics
10. Determination of cure time using rheometer
11. Accelerated ageing testing.
12. Determination of cut growth resistance by the use of Ross flexing /De matia machine.
13. Determination of Tensile properties of plastics and composites.
14. Determination of Heat distortion temperature
15. Determination of flexural strength.
16. Determination of compressive strength.
17. Determination of MFI

MODULE III

1. To analysis of test data and correlated with standards & industrial needs

For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of polymer adhesives is as follows.

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I INTRODUCTION TO ADHESIVES

1. To understand the general characteristics of and classification of adhesives.
   1. State the advantages of adhesive bonding.
   2. Give the history of adhesives. .
   3. Explain the types of adhesives
   4. State the origin of adhesives.
   5. Explain Hybrids and Coupling agents. .
   6. Explain Matching adhesive to Adherend.
   7. Explain the factors for designing polymer adhesives.
   8. Explain the factors considering surface preparation for adhesive bonding.

MODULE II ADHESIVE MATERIALS

1. To know the preparation ,properties and application of animal glue, casein and mixed protein adhesive, starch based adhesives, natural rubber adhesives.
   1. Introduction of animal glue.
   2. Explain the chemistry of animal glue.
   3. Brief study of amino acids in animal glue table.
   4. Explain the properties of animal glue and its application.
   5. Describe the history of casein.
   6. Describe the chemical and physical properties of casein.
   7. Illustrate the applications of casein solution and adhesives.
   8. Describe the additives for casein and protein blend glues.
   9. Uses of casein glues.
   10. Introduction of starch glue.
   11. Describe the modifications of starches.
   12. Describe the effect of additives in starch.
   13. Describe the application areas of starch glues.
   14. Introduction of natural rubber adhesives.
   15. Specification of SMR graded natural rubber.
   16. Preservatives for natural rubber.
   17. Describe the manufacturing of natural rubber grafted with methyl methacrylate.
   18. Describe the formulation of latex adhesives.
   19. Describe the types of NR based adhesives.

MODULE III ADHESIVE MATERIALS

1. Introduction of butyl rubber and its basic properties.
   1. Describe the properties of polyisobutylene and halogenated butyl rubber.
   2. Describe the formulating and processing of butyl rubber lattices.
   3. Applications of butyl rubber latices.
   4. Introduction of polyvinyl alcohol for adhesives.
   5. Describe the manufacture of polyvinyl alcohol adhesive.
   6. Introduction to nitrile rubber adhesives.
   7. Preparation of nitrile rubber adhesive.
   8. Types of compounding ingredients for nitrile rubber adhesives.
   9. Applications of nitrile rubber adhesives
   10. Polyurethane and isocyanate based adhesives
   11. Describe the development of PU adhesives
2. 1 Reasons for the effectiveness of PU adhesive
   1. Types and use of polyurethane adhesive system(method-A-D)
   2. Describe the test methods of adhesives

MODULE IV ADHESIVE MATERIALS

1. Introduction to styrene butadiene adhesive.
   1. Describe the SBR latices.
   2. Describe the compounding ingredients in SBR latices.
   3. List the different compounding ingredients with Examples .
   4. Introduction of neoprene based adhesives.
   5. Describe the effect of polymer structure
   6. Describe the additives in neoprene adhesives.
   7. List out the applications of neoprene adhesives .
   8. Introduction of Phenolic resin adhesives.
   9. Describe the manufacture of phenolic resin adhesives.
   10. Explain the use of phenolic resins in abrasives ,coatings, and laminating
   11. Describe the epoxy resin using adhesives.
   12. Describe the curing agents used in epoxy adhesives.

MODULE I

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MODULE-II

Adhesive materials-preparation-properties-application of Animal glue Casein-mixed protein adhesive, Starch adhesive, Natural rubber adhesive. Animal glue-introduction-chemistry-study of amino acids-animal glue table-properties-applications. Casein-history-chemical and physical properties-applications. Natural rubber-SMR grade-preservatives-manufacturing-grafting with Methacrylate formulation-types

MODULE III

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MODULE IV

SBR-introduction-compounding ingradients-examples.Neoprene -effect of polymer structure-additives -applications-.Phenol formaldehyde-introduction-manufacture uses in coatings-abrasives laminating. Epoxy resin- resin used adhesives, curing agents

Reference Books:

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For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of plants & surface coatings is as follows.

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I

1. Light and Components of paints
   1. Explain Reflection, Refraction and Diffraction
   2. Distinguish between additive and subtractive colour mixing
   3. Explain specular gloss and bloom gloss
   4. List out the components of paints
   5. Explain the properties of pigments
   6. Describe the preparation of pigment dispersion
   7. Explain briefly extenders, solvents and dilutents
   8. Describe types of solvents and solvent properties
   9. Explain additives affecting viscosity
   10. Explain the preparation of paint

MODULE II

1. Classification of paints
   1. Explain polymeric resin based paints
   2. Distinguish between oil paint and emulsion paint
   3. Describe brieflyacrylics paints, epoxy coatings, polyurethanes, silicones, formaldehyde based resins, chlorinated rubbers and hydrocarbon based resin.
   4. Explain the classification of paints briefly based on application.
      1. automotive finishes
      2. Coil coatings
      3. Can coatings
      4. Marine coating
      5. Aircraft finishes

MODULE III

1. Methods of Surface Cleaning and Adhesion Properties of Coatings
   1. Explain the methods adopted for surface cleaning
   2. Describe the methods of application of paints
      1. Brushing
      2. Dip Coating
      3. Flow Coating
      4. Roller Coating
      5. Spray Painting
      6. Electro deposition
      7. Chemiphoretic Deposition
   3. Explain adhesion Properties of Coatings
   4. Explain the factors Affecting Adhesive Bond

MODULE IV

1. Surface Preparation and Painting
   1. Explain the mechanism of film formation
   2. Describe physical drying, oxidative drying and chemical drying.
   3. Explain the factors affecting coating properties like.
      1. Film Thickness
      2. Film Density
      3. Internal Stresses
      4. Pigment Volume Concentration (PVC).
   4. Explain the different Methods used for Film Preparation
   5. Explain the properties of coatings Barrier Properties, Mechanical Properties Optical Properties, Color, Gloss, Hiding Power and Ageing Properties.
   6. Explain the properties such as Floating, Silking, Cratering, Foaming, Skinning, Flame Retardance, Slip Resistance and Storage Stability

MODULE I

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MODULE II

Classification Based on Polymeric Resin, Emulsion, Oil and Alkyd Paints, crylic P N Classification Based on Polymeric Resin, Emulsion, Oil and Alkyd Paints, Acrylic Paints, Epoxy Coatings, Polyurethanes, Silicones, Formaldehyde based Resins, Chlorinated Rubbers, Acrylics, and Hydrocarbon resins. Classification based on Application. Fluoro polymers, Vinyl Resins, Appliance Finishes, Automotive Finishes, Coil Coatings, Can Coatings, Marine Coatings, and Aircraft Finishes.

MODULE III

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MODULE IV

Mechanism of Film Formation, Physical Drying, Oxidation Drying, Chemical Drying, Factors Affecting Coating Properties, Film Thickness, Film Density, Internal Stresses, Pigment Volume Concentration (PVC). Different Methods used for Film Preparation, Barrier Properties, Mechanical Properties and Optical Properties of Coatings, Color, Gloss, Hiding Power, Ageing Properties, Factors Affecting Viscosity of Paints,.

Reference Books:

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For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of speciality polymers is as follows.

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I

1. High temperature and fire resistant Polymers
   1. Factors affecting the thermal stability and fire resistance of polymers.
   2. Explain the methods for improving the performance of polymers for high temperature use
   3. Heat ad fire resistant polymers
      1. Flouro polymers
      2. Aromatic Polymers
      3. Poly phenylene Sulphide
      4. Poly sulphones
      5. Polyesters
      6. Polyamides
      7. Poly ketones

MODULE II

1. Polymers used in electrical and electronics applications
   1. Define Conducting polymers
   2. Describe the electrical and electronic properties of polymers
   3. Explain the conducting mechanism of polymers
   4. Understand the structure, preparation, properties and application of conducting polymers like
      1. Polyacetylene
      2. Polyparaphenylene
      3. Polypyrrole
      4. Organometallic polymers
   5. Explain about photo conducting polymer
   6. Understand Polymers with piezo electric and pyro electric properties
   7. Explain the photo resists for semiconductor application.
   8. Explain briefly liquid crystalline polymers

MODULE III

1. Ionomers & Nano Polymers
   1. Explain the production properties and application of ionic polymers
   2. Understand the structure, preparation and properties of of ionomers based on
      1. Polystyrene
      2. Polyaromatic backbones
      3. PTFE
   3. Explain the polyelectrolyte ion exchangers
2. Nano polymers
   1. Nano materials & Structure
   2. Nano material processing & applications

MODULE IV

1. Understand Polymer concrete and polymer binders
   1. Explain about polymer concrete
   2. Explain the production, properties of polymer impregnated concrete ,ultra high modulus fibres
   3. List out any four polymers used in bio-medical application, Explain their production and properties.
   4. Explain the polymers used as rocket propellants. Give examples.
   5. Explain the production of optical fibres used in telecommunication cables
   6. Method of wave signal communication optical in fibre

MODULE-I

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MODULE II

Polymers with electrical and electronic properties Conducting polymers, conducting mechanisms, polyacetylene, polyparaphenylene polypyrrole, organometallic polymers, photo conducting polymers, polymers in non-linear optics, polymers with piezpelectric pyroelectric and pyroelectric properties, photoresists for semi conductor fabrication – liquid crystalline polymers.

MODULE III

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MODULE IV

Polymer concrete, polymer impregnated concrete ultra high modulus fibres, polymers for biomedical applications, polymeric binders for rocket propellants, polymer supported reagents. Optical fibre telecommunication cables.

Reference Books:

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For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of quality assurance and testing is as follows.

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I To understand the various standard organizations and their significance in quality control of polymer products.

1. To understand the various raw material testing
   1. Define quality 1.1.2Discuss the quality concepts in modern life
   2. Know the various world standard organization and their role in standardization and quality assurance – ISO, BIS, ASTM, DIN
   3. Know the procedure for accreditation of ISI certification
2. Raw material testing
   1. Testing of important additives-% purity of DPG,MBT&ZnO. -Moisture content of clay and Silica.11.2

MODULE II To know the various test methods employed to study the thermal, electrical, and optical properties of polymers

1. Thermal properties
   1. Thermal conductivity
   2. Flammability
   3. V.S.T
   4. Melting point
   5. Specific heat
   6. Brittleness temp
2. Electrical properties
   1. Dielectric strength
   2. Dielectric constant
   3. Arc resistance

MODULE III To understand the specifications and test methods for ISNR. To understand the specifications and test methods for concentrated latex. To understand the various testing equipments and test methods employed for plastic and rubber

1. Describe the principle, procedure and significance of various tests of dry rubber (ISNR) & concentrated latex
   1. Describe the method for the determination of dirt content, volatile matter, ash, Nitrogen content, Po ,PRI ,Ash , and colour
   2. Compile the technical specifications of ISNR as per BIS
   3. State the significance of each specification parameter on the quality improvement of ISNR
   4. Describe the significance, principle and method for the determination of total solid content, dry rubber content, alkalinity as ammonia, VFA Number, KOH Number, MST, Mg content, viscosity, density, coagulum content, sludge content &Mn,
   5. Compile the technical specification of concentrated latex as per BIS
   6. To understand the various process ability tests used in rubber & Plastic processing
   7. To understand the various specification tests for rubber products
   8. Describe the significance, principle, equipments used and methods of testing of plastics and rubbers.
2. Explain sample preparation and principle of conditioning
   1. Discuss the various tests relevant to plastics and rubbers
   2. Define TS, M300 and EB
   3. Describe the test method for determining TS, M300 and EB
   4. Define tear strength and explain the method for its determination
   5. Explain permanent set
   6. Define compression set and tension set and describe the methods of determination
   7. Explain the significance of compression set in Engineering applications of rubber 3.2.8Define hardness, abrasion resistance, resilience and explain the procedure for its determination
   8. Study briefly the significance, principle and method of determination of flex cracking fatigue failure
3. Processability Test
   1. List out the various testing equipments used for process ability tests
   2. Explain the cure-characteristics of compounded rubber with the help of cure curves obtained using Mooney Viscometer, ODR and MDR
   3. Determination of melt flow index

MODULE IV

1. Understand the specification and test methods for dry rubber and latex products 4.1.1State the importance of product testing
   1. Give the IS specification of important rubber products
   2. Describe the various test methods & specifications for cycle tyretubes, M.C. soles, Hawaii, V-straps, LPG tubing, & conveyor beltings
   3. Describe the specifications and test methods for latex foam
   4. Describe the specifications and test methods for surgical, & examination gloves.
2. Testing of Plastic product
   1. PVC pipe-Blood bag
   2. Water tank,
   3. Disposable syringes-
   4. Helmet- Impact test- Charpy and Izod
3. To understand the statistical control charts and analysis of test data Discuss he quality co

MODULE – I

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MODULE-II

Specification test for ISNR and latex concentrate Significance, principle and method of tests for ISNR – dirt content, volatile mater, ash content, N2 content, Po and PRI,ASHT and Colour-Technical specifications of ISNR as per BIS-Specification test for concentrated latex- Significance, principle and methods of the following tests – KOH No, VFA number mechanical stability time, Mg content, sludge and coagulum content, sp gravity, viscosity, TSC, DRC, Alkalinity etc. Technical specifications for conc. Latex as per BIS

MODULE – III

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MODULE-IV

Polymer product testing Testing of dry rubber products-Importance of product testing- IS specifications and specific test procedures of cycle tyre tubes, M.C. soles, Hawai V-straps, LPG tubings, conveyor beltings- Testing of latex products-ASTM/IS specifications and specific test procedures of latex foam, surgical gloves, examination glove. Testing of Plastic product – PVC pipe- blood bag-water tank, disposable syringes- helmet- Impact test-Charpy and Izod Stastical control charts U, P, mean, deviation ,correlation &interpretation of data.

Reference Books:

For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
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For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of plastic products is as follows.

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I BASIC FACTORS OF PLASTIC PRODUCT MANUFACTURE

1. To understand the basic factors of plastic product manufacture
   1. List major plastic products based on commodity and engineering plastics
   2. Classify the plastics products according to process of manufacture
   3. Explain different factors ( functional and aesthetic ) to be considered while design a plastic products
   4. Describe the various steps involved in the manufacture of plastics products
   5. List the types of ingredients used in plastic products
   6. State the function , properties and applications of fillers ,stabilisers ,curing agents , plasticizers, colourants ,flow promoturs and antidegradants in plastic products
   7. Explain the rheological behaviour of plastics in product manufacture
   8. Explain the stress concentration and frozen- in stress in product manufacture
   9. Mention the environmental impact of plastics proliferation

MODULE II INJECTION AND BLOW MOULDED PLASTIC PRODUCTS

1. To comprehend the plastic product manufacture by Injection moulding and blow moulding.
   1. Identify different injection moulded products
   2. Mention the characteristics of plastics required for injection moulding
   3. State the properties of injection moulding grades of HDPE, PS, Nylon , PVC and Polyester
   4. Describe the requirements of injection moulds and production methods of bucket, mugs, bottle cap, pen, scale and chairs .
   5. Explain the manufacture of PVC Chappal with typical formulation.
   6. Expain the method of production and raw materials for nylon gears
   7. Identify different blow moulded products
   8. Mention the characteristics of plastics required for blow moulding
   9. Describe the process and raw materials for the manufacture of PVC Bottles and PET bottles

MODULE III THERMOFORMING, EXTRUSION AND CALENDERING

1. To know the plastic products produced by thermoforming , extrusion and calendering
   1. Identify various plastic products produced by thermoforming, extrusion and calendaring
   2. Describe the production process of disposable plastic glass and egg trays from poly olefins
   3. Explain the design factors such as standard dimension ratio, water hammer and stresses (external and internal)
   4. State the equation and simple calculations for SDR and wall thickness for different hoop stress
   5. Explain the manufacture of PVC Pipe (rigid and flexible ) with typical formulation
   6. Draw and explain line flow chart for PVC and PE pipe extrusion
   7. Explain the differences in the design of dies of PVC and PE pipe with sketches
   8. Explain the manufacture of blown films .
   9. Explain the manufacture of PVC rexin sheets and vinyl flooring with typical formulations.

MODULE IV MISCELLANEOUS PLASTIC PRODUCTS, FINISHING AND DECORATION OF PLASTIC PRODUCTS

1. To understand the cast plastic products, expanded products , powder coated products, compression and Transfer moulded products
   1. Identify plastic products produced by Casting ,Compression moulding ,Transfer moulding, foaming and Coating .
   2. Explain the manufacturing of PMMA sheets
   3. Describe Bakelite and Meloware moulding
   4. Explain the manufacture of inserted plastic products
   5. Explain the manufacture of rigid and flexible PU foam .
   6. Describe the manufacture of powder coated plastic products
2. To understand the different methods of finishing and decoration of plastic products
   1. State the purpose of finishing and machining operations of plastic products
   2. Explain the finishing operations such as tumbling , grinding and sanding ,trimming ,joining and assembling and buffing
   3. List the various finishing operations of plastic products
   4. Describe the processes -Printing , Electro plating ,Painting ,Coating , Lazer marking, Vaccum metalizing and labeling of plastic products

MODULE-I

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MODULE-II

Injection and blow moulded plastic products . General features of injection moulded products-based on HDPE, PP, and other ploy olefins bucket, mug, bottle caps, pen, scale ,chair ects .Products based on PVC, PS, nylon polyester . manufacture of PVC chapel with formulation. Production of nylon gears . Different blow moulded products PVC Bottles ,Pet Bottles , Characteristics of plastic required for bow moulding .

MODULE-III

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MODULE-IV

Miscellaneous plastic products , finishing and decoration of plastic products -by casting – compression moulding -foaming coating manufacture of PMMA sheets – Bakelite and meloware moulded products – inserted plastic products – rigid and flexible PU foam – Powder coated plastic products ,Finishing and machining of plastic products -tumbling -grinding -sanding -trimming joining -assembling and buffing decoration of plastic products -printing -electro plating -painting -coating -laser marking -vacuum metalizing and labeling of plastic products

Reference Books:

For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
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For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of tyre technology is as follows.

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I STATISTICS, DESIGN AND DEVELOPMENT OF PNUEMATIC TYRES

1. To understand the statistics, design and development of pnuematic tyres
   1. Describe the history, invention and development of tyre.
   2. Describe the statistics relating production, consumption,import and export of tyre products.
   3. List out the major tyre manufacturing industries in India and abroad.
   4. Define pneumatic tyre, Identify different components and functions of pneumatic tyre.
   5. Describe the basic tyre constructions.
   6. Distinguish between bias and radial tyre.
   7. Define aspect ratio, general system indicating tyre size and dimensions.
   8. Explain different components, method of production, raw materials, and their functions with a neat sketch.
   9. Describe tyre reinforcements, requirements of tyre cords.
   10. Explain advantages and disadvantages of cotton, rayon, nylon, polyester, glass, steel and aramid.
   11. Describe the auxiliary materials.

MODULE II BIAS AND RADIAL TYRES AND TUBES

1. Comprehend the raw material ,components ,building and curing of bias and radial tyres and tubes.
   1. Explain production of bead unit ,inner liner, carcass, sidewall, belt, breaker, tread and chaffer.
   2. Design suitable compounds for components based on their final vulcanization properties.
   3. State common tread patterns and its relevance to passenger, truck , and off- the -road tyres.
   4. Describe the need of adhesive treatment for tyre cords and requirement of adhesive solution.
   5. Describe adhesive treatment for rayon, nylon, and polyester.
   6. Explain the calendaring of fabric and cutting in to carcass plies.
   7. Explain the different parts of tyre building machine used for bias and radial tyre.
   8. Explain the building process of bias and radial tyres.
   9. Explain the curing of bias tyre and radial tyre using BOM press and autoform press.
   10. Describe PCI, flat spotting and aquaplaning.
   11. Explain the functions, properties, and suitable formulations for curing bag, curing bladder and diaphragm.
   12. Describe the production process, typical compound, curing, inspection and functions of automobile inner tube.
   13. Describe tubeless tyre.
   14. Explain the production of tyre flap

MODULE III CYCLE TYRES,SOLID TYRE AND RE -TREADING

1. Comprehend the raw material ,components ,building and curing of cycle tyres, solid tyre and re -treading
   1. Illustrate different components of cycle tyre.
   2. Explain monoband and collapsible drum method for the production of cycle tyre.
   3. Explain the production process of cycle tube.
   4. Describe the curing of cycle tyre and tube.
   5. Design typical compound for cycletyre and tube.
   6. Describe the production of solid tyre with typical formulation, field of applictions, and advantages and disadvantages.
   7. Compare solid tyre with pneumatic tyre.
   8. Explain the necessity and importance of retreading process.
   9. Explain the retreading process by hot and cold process.
   10. Identify the machinery used for retreading process.
   11. Design typical compound for truck tyre tread, passenger car tyre tread, and cushion gum used in conventional and precured retreading process.
   12. Compare hot and cold process of retreading

MODULE IV TYRE TESTING

1. To understsand the various tyre testing methods
   1. Explain laboratory testing of tyre cords and compound.
   2. Describe laboratory testing of tyres.
   3. Explain nondestructive tests such as dimensions, size factor, tread arc width, non skid depth, hardness, X-ray, IR, Ultrasonic, microwave, holography.
   4. Explain destructive test on tyre like endurance test and plunger test.
   5. Describe cut tyre analysis.
   6. Describe highway test of tyres.
   7. Explain destructive and nondestructive tests done on automobile inner tube.
   8. Describe the procedure for the determination of cord strength and casing strength of cycle tyre.
   9. Explain tension set of cycle tyre and tube.
   10. Describe denison bend test.

MODULE-I

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MODULE-II

Bias ,Radial tyres and tubes Production of Bead unit -inner liner -carcass -belt -breaker -tread -chafer .compound design for each components. Tread patters -lug, rib ,semi lug. Adhesive treatment for tyre cords -nylon-rayon and polyester – adhesive formulation for each tyre cords .Calendaring of fabric and cutting into carcass plies .Tyre building machine -different parts -bias building machine and radial building machine .building process of bias and radial tyres .Curing of tyres -BOM press -auto form press .PCI -Flat spotting -Aqua planning .Curing bags -functions -properties -formulations .Automobile inner tube -production -typical compound – curing .Tubeless tyre – tyre flap .

MODULE-III

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MODULE-IV

Tyre testing Testing of tyre cords and compounds – testing of tyres -non destructive tests -dimension ,size factor, tread arc width ,non skid depth , hardness, X-ray, IR, Ultra sonic, micro wave , holography , -destructive tests -endurance tests and plunger tests . Cut tyre analysis -High way test of tyre. Destructive and non destructive tests of inner tubes .Tension set, cord strength, casing strength of cycle tyre and tube – Denison bend test.

Reference Books:

For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
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For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.