6092: Quality Assurance and Testing KL Diploma Syllabus for Polymer 6th Sem 2015 Revision SITTTR

Quality Assurance and Testing detailed syllabus for Polymer Technology (Polymer) for 2015 revision curriculum has been taken from the SITTTRs official website and presented for the Polymer students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.

For Polymer Technology 6th Sem scheme and its subjects, do visit Polymer 6th Sem 2015 revision scheme. The detailed syllabus of quality assurance and testing is as follows.

Quality Assurance and Testing

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I To understand the various standard organizations and their significance in quality control of polymer products.

To understand the various raw material testing
1. Define quality 1.1.2Discuss the quality concepts in modern life
2. Know the various world standard organization and their role in standardization and quality assurance – ISO, BIS, ASTM, DIN
3. Know the procedure for accreditation of ISI certification
Raw material testing
1. Testing of important additives-% purity of DPG,MBT&ZnO. -Moisture content of clay and Silica.11.2

MODULE II To know the various test methods employed to study the thermal, electrical, and optical properties of polymers

Thermal properties
1. Thermal conductivity
2. Flammability
3. V.S.T
4. Melting point
5. Specific heat
6. Brittleness temp
Electrical properties
1. Dielectric strength
2. Dielectric constant
3. Arc resistance

MODULE III To understand the specifications and test methods for ISNR. To understand the specifications and test methods for concentrated latex. To understand the various testing equipments and test methods employed for plastic and rubber

Describe the principle, procedure and significance of various tests of dry rubber (ISNR) & concentrated latex
1. Describe the method for the determination of dirt content, volatile matter, ash, Nitrogen content, Po ,PRI ,Ash , and colour
2. Compile the technical specifications of ISNR as per BIS
3. State the significance of each specification parameter on the quality improvement of ISNR
4. Describe the significance, principle and method for the determination of total solid content, dry rubber content, alkalinity as ammonia, VFA Number, KOH Number, MST, Mg content, viscosity, density, coagulum content, sludge content &Mn,
5. Compile the technical specification of concentrated latex as per BIS
6. To understand the various process ability tests used in rubber & Plastic processing
7. To understand the various specification tests for rubber products
8. Describe the significance, principle, equipments used and methods of testing of plastics and rubbers.
Explain sample preparation and principle of conditioning
1. Discuss the various tests relevant to plastics and rubbers
2. Define TS, M300 and EB
3. Describe the test method for determining TS, M300 and EB
4. Define tear strength and explain the method for its determination
5. Explain permanent set
6. Define compression set and tension set and describe the methods of determination
7. Explain the significance of compression set in Engineering applications of rubber 3.2.8Define hardness, abrasion resistance, resilience and explain the procedure for its determination
8. Study briefly the significance, principle and method of determination of flex cracking fatigue failure
Processability Test
1. List out the various testing equipments used for process ability tests
2. Explain the cure-characteristics of compounded rubber with the help of cure curves obtained using Mooney Viscometer, ODR and MDR
3. Determination of melt flow index

MODULE IV

Understand the specification and test methods for dry rubber and latex products 4.1.1State the importance of product testing
1. Give the IS specification of important rubber products
2. Describe the various test methods & specifications for cycle tyretubes, M.C. soles, Hawaii, V-straps, LPG tubing, & conveyor beltings
3. Describe the specifications and test methods for latex foam
4. Describe the specifications and test methods for surgical, & examination gloves.
Testing of Plastic product
1. PVC pipe-Blood bag
2. Water tank,
3. Disposable syringes-
4. Helmet- Impact test- Charpy and Izod
To understand the statistical control charts and analysis of test data Discuss he quality co

MODULE – I

MODULE-II

Specification test for ISNR and latex concentrate Significance, principle and method of tests for ISNR – dirt content, volatile mater, ash content, N2 content, Po and PRI,ASHT and Colour-Technical specifications of ISNR as per BIS-Specification test for concentrated latex- Significance, principle and methods of the following tests – KOH No, VFA number mechanical stability time, Mg content, sludge and coagulum content, sp gravity, viscosity, TSC, DRC, Alkalinity etc. Technical specifications for conc. Latex as per BIS

MODULE – III

MODULE-IV

Polymer product testing Testing of dry rubber products-Importance of product testing- IS specifications and specific test procedures of cycle tyre tubes, M.C. soles, Hawai V-straps, LPG tubings, conveyor beltings- Testing of latex products-ASTM/IS specifications and specific test procedures of latex foam, surgical gloves, examination glove. Testing of Plastic product – PVC pipe- blood bag-water tank, disposable syringes- helmet- Impact test-Charpy and Izod Stastical control charts U, P, mean, deviation ,correlation &interpretation of data.

Reference Books:

For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

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