6075: Plan Utilities and Maintenance KL Diploma Syllabus for CH 6th Sem 2015 Revision SITTTR

Plan Utilities and Maintenance detailed syllabus for Chemical Engineering (CH) for 2015 revision curriculum has been taken from the SITTTRs official website and presented for the CH students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.

For Chemical Engineering 6th Sem scheme and its subjects, do visit CH 6th Sem 2015 revision scheme. The detailed syllabus of plan utilities and maintenance is as follows.

Plan Utilities and Maintenance

Course Outcomes:

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SPECIFIC OUTCOME

MODULE-I UTILITY AIR, WATER, AND STEAM

Understand utility Air and water
1. Name the air handling Equipments
2. Preparation methods of Instrument air
3. Discuss about heating and cooling of air
Comprehend Importance of water in chemical industries and water purification process
1. List the source of water
2. List the characteristics of water
3. Define hardness
4. Define temporary and permanent hardness
5. State the disadvantages of hard water
6. State the scale and sludge formation in boilers
7. List the disadvantages of scale formation
8. Define caustic embrittelment
9. Explain the following softening methods
  1. lime soda process
  2. zeolite process.
10. List advantages disadvantages cold and hot lime soda process
11. Explain the ion exchange process
12. Explain the method of municipal water treatment.
13. Describe the Production of cooling Water and chilled water
14. Explain the methods of distribution of cooling water
15. Describe preparation of Boiler Feed Water.

MODULE- II Steam & Steam Generators

Understand the various properties of steam
1. Explain the formation of steam under constant pressure.
2. State the effect of pressure on temperature.
3. Distinguish the wet steam, dry steam and super heated steam.
4. Explain the properties of steam such as sensible heat, latent heat, total heat ofsteam, superheat and dryness fractions.
Understand the working of steam Generators
1. Define a boiler.
2. Explain the functions of a boiler.
3. Distinguish between fire tube boiler and water tube boiler.
4. Distinguish between low pressure boiler and high pressure boiler.
5. Describe with line diagram the construction and working of a Simple Vertical Boiler and Cochran boiler, Babcock and Wilcox boiler, la -Mont Boiler and Benson boiler.
6. Compare the smoke tube and water tube Boiler.
7. List the specification of a boiler.
8. State the function of boiler mountings such as stop valve, safety valve, water level indicator, pressure gauge and fusible plug etc. with line sketches.
9. Explain the functions of boiler accessories such as economizer, feed pump, super heater and air pre-heater etc. with simple sketch
10. Explain the developments such as draft, natural draft, induced draft, forced draft and balanced draft.

MODULE – III Operational Maintenance of Chemical Plant equipments

Understand the principles of maintenance management
1. List the need for maintenance.
2. List the three types of maintenance.
3. Prepare a sample maintenance schedule for any equipment.
4. Describe the cost factors in maintenance.
5. List the main elements in a maintenance records.
6. List the tree types of equipment replacement.
Comprehend maintenance of Chemical Plant equipments
1. List the methods of cleaning tubular equipments.
2. State why cleaning of tubular equipment is essential.
3. Explain method and procedures of chemical cleaning of tubular equipment.
4. Describe the mechanical methods of cleaning tubular equipments.
5. List the method for cleaning towers and columns.
6. Explain the common causes of troubles and remedial action in the following equipments: Centrifugal pumps, Reciprocating compressor, Filter press, Agitator
7. Explain the decoking methods of furnace tubes.
Know start up and commissioning of some plant equipments
1. Describe the procedure for starting of centrifugal pumps.
2. List the precautions to be taken before starting the reciprocating pump.
3. List the precautions to be taken before starting of the reciprocating compressor.
4. Explain various steps to be taken for the start up and commissioning of the heater.
5. Explain various steps to be taken for start up and commissioning of a distillation column.
6. Select various steps to be taken for start up and commissioning of the Absorption columns.
Understand chemical plant inspection
1. Explain the precautions to be taken before opening and entry in the vessels for cleaning.
2. List the types of inspections.
3. Explain conventional monitoring methods.
4. List the standard testing methods of a high pressure vessels before and after fabrication.
5. List the non-destructive testing methods.
6. Describe the ultrasonic test for pressure vessel.
7. Describe the radiographic test for pressure vessel.

MODULE – IV Plant Location and Layout.

Know the basic principles in location and layout of a chemical plant.
1. List the points to be considered in the location of a big chemical plant.
2. Identify the role of raw materials, transportation and power supply in the location of a Chemical plant.
3. Explain the community factors in the location of a chemical plant.
4. State the waste disposal and water supply in the location of a chemical plant.
5. Explain the factors to be considered in the preparations of a plant lay out.
6. Draw a plant lay out for a chemical plant.
7. List the safety factors involved in plant layout.
8. Locate a canteen, ETP, Boiler house, in a typical layout and justify the location.
9. List the methods of preparing a plant layout and explain any one method.
10. Explain master plot plan and unit plot plan.
11. Draw a typical master plot plan of a plant you know.
12. Explain the guide lines for preparing a master plot plan and unit plot plan
13. Illustrate the scale model method of preparing plot plans.
14. Draw sketches of different types of chemical plant buildings.
15. Differentiate between housed and Un housed plants.
16. Explain the advantages of multi storied construction over single storied construction.
17. Explain chemical plant roofs and floorings.
18. Describe the methods of providing artificial and natural ventilation and lighting.

MODULE I UTILITY- AIR AND WATER

MODULE II PROPERTIES OF STEAM & BOILERS

Properties of steam – Explanation of properties of steam such as total heat of water – latent heattotal heat of steam- super heat – dryness fraction. Function of boilers – classification – working principle – fire tube and water tube boilers – Simple vertical boiler – Cochran boiler- Babcock and Wilcox boiler High pressure boilers – Benson boiler – Lamont boiler – Boiler mountings -accessories.

MODULE III OPERATIONAL MAINTENANCE OF CHEMICAL PLANT EQUIPMENTS

MODULE IV PLANT LOCATION AND LAY-OUT

Location of Chemical Plant – Important Factors considering Plant Location and Plant Lay-out – Master Plot Plan and Unit Plot Plan – Chemical Plant -Buildings – Roofing – Flooring -Ventilation and Illuminations.

Reference Books:

For detailed syllabus of all other subjects of Chemical Engineering, 2015 revision curriculum do visit CH 6th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

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