Maintenance Engineering & Quality Control detailed syllabus for Printing Technology (PT) for 2021 revision curriculum has been taken from the SITTTRs official website and presented for the Printing Technology (PT) students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Printing Technology 5th Sem scheme and its subjects, do visit Printing Technology (PT) 5th Sem 2021 regulation scheme. For Professional Elective-I scheme and its subjects refer to Printing Technology (PT) Professional Elective-I syllabus scheme. The detailed syllabus of maintenance engineering & quality control is as follows.
Course Objectives:
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Course Outcomes:
On completion of the course, the student will be able to:
- Define different maintenance programs, safety precautions and lubrication.
- Demonstrate different drives used for power transmission.
- Demonstrate machine erection and reconditioning in detail also understands electrical elements.
- Illustrate Quality control in printing industry.
Module 1:
Maintenance – Definition, Objectives and functions. Types of Maintenance – Planned maintenance and unplanned maintenance. Planned maintenance – Types-Preventive Maintenance, Predictive Maintenance, and Scheduled maintenance. Unplanned maintenance – Breakdown Maintenance. Contract maintenance. – Preventive Maintenance – Advantages, Functions – Planning, scheduling – Repair cycles, Dispatching and Controlling. Categories -Inspection, Small repair, Medium repair and Overhauling. Safety Precautions and House Keeping – safety precautions to be followed in press area – Aids to good housekeeping. Lubrication – Introduction – Advantages – Types of Lubricants – Solid, Semisolid and Liquid. Lubrication Schedule – Chart and Paint Marks. Methods of Lubrication – Gravity feed method-Wick feed, oil feed and Drip Feed , Force feed or Pressure feed method – Oil can, grease gun and grease cup, Splash method – Ring oiler, and Continuous/Multipoint flow method.
Module 2:
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Module 4:
Quality: ISO definition. Standardization – ISO definition. Need of quality control. Advantages of quality control/standardization. Quality assessment methods – subjective (visual), objective, measured. How a customer determine the quality. Customer satisfaction. Factors of influence and specifications determining the quality of the offset print. Introduction to Different process/quality/standard/material research firms/organization -ISO, GATF, FOGRA, UGRA, PIRA, Brunner, IGT, CIE, ICC, Printing Industries of America (PIA). Quality & process control targets / patches: GATF/Printing Industries Plate Control Target. UGRA/FOGRA media wedge. UGRA plate control target film. UGRA/FOGRA process control elements in. UGRA/FOGRA Digital plate control wedge. UGRA/FOGRA digital print scale. Color control Bars – parts of color control bar – tint patches, solid patches, grey patches, star targets, RGB overprints, total area coverage patches. GATF CTP printing plate exposure wedge. GATF Grey balance patch. GATF ICC color charts. GATF test forms – contains different targets and sizes. GATF star target. GATF line screen (visual and measured). Brunner zebra strip. Brunner color control strip. Brunner CTP plate control strip. Brunner CMYK marks. Registration patches for unit to unit registration. Quality/process standardization methods & techniques: Optimization. Lean printing definition, Advantages. Lean printing definition. Lean goals. 7 types of wastes in Lean. Lean tools – 5s, standardized work instructions, value stream mapping, Total proactive maintenance, Kaizen events, Just in time management, 5 whys, etc. Six Sigma – Six Sigma concept, definition, advantages. Troubleshooting and Importance of calibrating printing machine (offset).
Text Books:
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
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- GATF Lithographers manual GATF , USA.
Reference Books:
- Herschel L Apfelberg Maintaining printing equipment GATF.
- Barbera, L Albinini Solving web offset press problem GATF.
- HP Garg Industrial maintenance S Chand and company ltd.
Online Resources
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
For detailed syllabus of all other subjects of Printing Technology, 2021 revision curriculum do visit Printing Technology (PT) 5th Sem subject syllabuses for 2021 revision.
To see the syllabus of all other branches of diploma 2021 revision curriculum do visit SITTTR diploma all branches syllabus..
To see the results of Printing Technology of diploma 2021 revision curriculum do visit SITTTR diploma results..
For all Printing Technology academic calendars, visit Printing Technology all semesters academic calendar direct link.