Metallurgy & Materials of Construction detailed syllabus for Chemical Engineering (CH) for 2015 revision curriculum has been taken from the SITTTRs official website and presented for the CH students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Chemical Engineering 5th Sem scheme and its subjects, do visit CH 5th Sem 2015 revision scheme. The detailed syllabus of metallurgy & materials of construction is as follows.
Course Objectives:
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SPECIFIC OUTCOMES
MODULE I
- UNDERSTAND THE PRINCIPLES OF GENERAL METTULLURGY
- List the physical properties of ores.
- List the various steps involved in the extraction of metals from their ores
- Explain the working principles of gravity separation processes
- Explain the magnetic separation process with a neat sketch
- Explain the principles of froath flotation process with a neats ketch
- Draw and explain the working of at least two floatation cells used in the industry
- Explain the working principle of ore concentration by roasting and calcinations
- List the twenty four characteristics of metals
- Explain the methods of purification of extracted metals
- UNDERSTAND THE METHOD OF EXTRACTION OF IRON FROM ITS ORE
- List the ores of iron
- Explain the various steps involved in the concentration of iron ore
- Explain the method of extraction of iron using blast furnace
- Draw the sketch of a blast furnace and name the parts and show the temperature
- Explain the steps involved in the conversion of pig iron to cast iron
- List the six varieties of cast iron
- List the physical and chemical properties of cast iron
- UNDERSTAND THE CONVERSION OF IRON TO STEEL AND THE PROPERTIES OF STEEL
- Explain the steps involved in the manufacture of steel by open hearth process
- Draw a neat sketch of open hearth furnace and name the parts
- UNDERSTAND THE PRINCIPLES OF EXTRACTION OF COPPER FROM THEIR ORES
- List the five ores of copper
- Explain the various steps involved in the extraction of copper from copper pyrites with the help of chemical equations
- Name the physical and chemical properties of copper
- List the uses of copper
- UNDERSTAND THEPRINCIPLE OF EXTRACTION OF ALUMINIUM FROM ITS ORES
- List the four ores of Aluminum
- Explain the steps involved in the concentration of bauxite with the help of chemical equation
- Draw a neat sketch of electrolytic refining cell
- Explain purification of aluminum by Hoops process
- Name the physical and chemical properties of aluminum
- List the uses of aluminum
- UNDERSTAND THEP RINCIPLE OF EXTRACTION OF ZINC FROM THEIR ORES
- Name the two ores of zinc
- Explain the various steps involved in the extraction of zinc from zinc blend using chemical equation
- Draw a neat sketch of the equipment used in refining of zinc and name its parts
- Name the physical and chemical properties of zinc
- List the uses of zinc
- UNDERSTAND THE PRINCIPLE OF EXTRACTION OF TITANIUM FROM THEIR ORES
- Name the two ores of Titanium
- Explain the various steps involved in the extraction of Titanium from ilmenite with the help of chemical equation
- Name the physical and chemical properties of Titanium
MODULE II
- UNDERSTAND THE PROPERTIES, COMPOSITION AND APPLICATION OF THE METTALIC MATERIALS OF CONSTRUCTION
- List the composition of the following metallic materials of construction Cast Iron, Mild steel, Nickel steel, Chrome Steel, Silicon Steel
- List the physical properties of the above metallic materials of construction
- List the applications of above metallic materials of construction with specific industrial examples
- Classify the various grades of Stainless steel
- Explain the effect of impurity and causes for failure Steels
- List the physical properties and uses of various grades of stainless Steel
- List the application of lead in chemical industries showing specific example
- List the application of Titaniumin chemical industries showing specific example
MODULE III
- UNDERSTAND THE PROPERTIES AND USES OF NON METALLIC MATERIALS OF CONSTRUCTION USED IN THE CHEMICAL INDUSTRY
- Explain the properties and application of the following with reference to chemical industries
- Glass
- ceramics
- Carbon and refractories
- List the specific application of metallic and Non metallic materials in the following industries
- Sulphuric acid
- Nitric acid
- Acetic acid
- Chloralkali
- Hydrochloric acid
- Phosphoric acid
- Ammonia
- Petroleum
- Food processing
- List the application of the following in chemical industries
- Claddings
- lining and coatings of lead
- tin
- rubber
- plastic
- Explain their Properties Claddings, lining and coatings of lead, tin, rubber and plastic
- Explain the properties and application of the following with reference to chemical industries
MODULE IV
- UNDERSTAND THE FAILURE OF MATERIALS OF CONSTRUCTION DUE TO CORROSION AND ITS PREVENTION
- Classify the corrosion reactions and explain the mechanism of corrosion
- Explain the chemistry of corrosion reactions and explain the mechanism of corrosion
- Distinguish between the anodic and cathodic reactions
- List the galvanic series
- Distinguish between the corrosion reactions in homogeneous and heterogeneous alloys
- List the factors affecting the corrosion reaction
- List and explain the six methods of reducing corrosion rate
- List and explain the eight more frequently encountered forms of corrosion.
MODULE I
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MODULE II MATERIALS OF CONSTRUCTION – METALLIC
Properties of composition and application of the following materials with specific examples
- Cast Iron, Mild steel
- Alloy Steel – Nickel Steel, Chrome Steel, Chrome Molybdynum Steel, Silicon steel, Manganese Steel, Duriron
- Stainless Steel – Classification-Various grades and their standards ISI and AISI.
- Copper alloys- brass, Bronze, Phospher Bronze, Cupronickels
- Nickel alloys-Hastelly, monel, Inconal, Alloy20.
- Aluminum alloys
- Tantallum and Titanium
- Lead
MODULE III MATERIALS OF CONSTRUCTION – NON METALLIC
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MODULE IV CORROSION-
Fluid Corrosion – Metallic and Non metallic localized pitting Galvanic corrosion – reaction, anodic, cathodic, galvanic series Inter granular corrosion – Stress corrosion-Cracking liquid metal corrosionfatigue Cavitation- Fretting corrosion- hydrogen attack – fluid corrosion – Structural, graphitic, pitting. De alloying and De zincification – Biological corrosion – Factors influencing corrosion-Solution PH, Oxidizing agents, Temperature, velocity, films and other effects. High temperature attack Combating corrosion – material selection, proper de altering the environment, inhibitor, cathodic protection, anodic protection, coatings, and linings.
Reference Books:
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
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For detailed syllabus of all other subjects of Chemical Engineering, 2015 revision curriculum do visit CH 5th Sem subject syllabuses for 2015 revision.
To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.