Textile Machine Maintenance detailed syllabus for Textile Technology (TT) for 2021 revision curriculum has been taken from the SITTTRs official website and presented for the Textile Technology (TT) students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Textile Technology 5th Sem scheme and its subjects, do visit Textile Technology (TT) 5th Sem 2021 regulation scheme. For Professional Elective-I scheme and its subjects refer to Textile Technology (TT) Professional Elective-I syllabus scheme. The detailed syllabus of textile machine maintenance is as follows.
Course Objectives:
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Course Outcomes:
On completion of the course, the student will be able to:
- Explain the various types of maintenance operation, organisation structure and the role of lubricants, bearing and tools in textile industry.
- Demonstrate gauges & equipments related to maintenance, erection procedure of textile machines, vibration, maintenance of card clothing and top roller.
- Discuss the maintenance schedule of Preparatory and spinning machines, its influence on quality and the role of humidification plant, compressor and safety equipments in spinning mill.
- Demonstrate the maintenance schedule of weaving preparatory, weaving and processing machines, its influence on quality and the role of 5S.
Module 1:
Define maintenance – objectives – 2 systems of maintenance – Draw back & benefits -Types of maintenance – Routine, Preventive, Predictive maintenance, Remedial, Restorative maintenance, Emergency maintenance- Examples of different maintenance activities in spinning mill under each type – Maintenance man power norms per 1000 spindles for cotton mill – Maintenance Organization structure of 50,000 spindleage mill and weaving department with 100 looms – General Duties of Maintenance supervisor – Define lubricants – functions – broad Classification – Properties of liquid lubricant – Define ISO VG classification of industrial
oil based on viscosity grade – Factors influencing selection of lubricating oil for gear box -Need for grease and solid lubricants – Commonly used solid lubricants – Different Oil and grease grade, viscosity in Cst, their area of application in spinning mill – Define bearing -Structure – function – Classification of bearings based on Rolling element -Types of Ball bearings and Roller bearings – Causes of bearing failure – Application of bearing in textile machines – Maintenance of chain, gear and gear box.
Module 2:
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Module 4:
Maintenance schedule of Pirn winding machine, Direct Warping , Sizing machine, High speed automatic shuttle Loom, Rapier and projectile loom – Care and maintenance of loom parts Heald, Reed, Picker, Shuttle, Buffer – Defects due to improper maintenance of preparatory machines and looms . Sizing machine – more ends out of lease , excessive size droppings, Lapping on squeeze rolls and warp beams, sticky beam , Shuttle loom- machine banging, starting mark, temple cracks, double pick , weft transfer failure in rapier machine, jammed projectile Up keep of Boilers and Kiers, Padding mangles, Stenter – Maintenance schedule of Dyeing machine – Introduction to 5S work practices – steps involved in implementation of 5S -Advantages of 5S in textile industry – Points to observed for good house keeping -stacking of heald frames, reeds, storage of size beams.
Text Books:
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
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- Neeraj Niijjaawan and Rashmi Niijjaawan – Modern approach to maintenance in Spinning
Reference Books:
- Ratnam T V, Ramachandran M and Narayanaswamy G -Maintenance management in spinning – SITRA
- SITRA – Maintenance management in Weaving
- Joshi B B, Vora K B and Chetvani H G, “Spinning, Weaving, Processing machinery maintenance in Textile Mills”,
- Textile machinery manufacturers Erection manuals and handouts
Online Resources
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
For detailed syllabus of all other subjects of Textile Technology, 2021 revision curriculum do visit Textile Technology (TT) 5th Sem subject syllabuses for 2021 revision.
To see the syllabus of all other branches of diploma 2021 revision curriculum do visit SITTTR diploma all branches syllabus..
To see the results of Textile Technology of diploma 2021 revision curriculum do visit SITTTR diploma results..
For all Textile Technology academic calendars, visit Textile Technology all semesters academic calendar direct link.