5058: Automobile Servicing Lab II KL Diploma Syllabus for AE 5th Sem 2015 Revision SITTTR

Automobile Servicing Lab II detailed syllabus for Automobile Engineering (AE) for 2015 revision curriculum has been taken from the SITTTRs official website and presented for the AE students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.

For Automobile Engineering 5th Sem scheme and its subjects, do visit AE 5th Sem 2015 revision scheme. The detailed syllabus of automobile servicing lab ii is as follows.

GENERAL COURSE OUTCOME

1. Perform Checking and repairing of Clutch for clutch plate thickness, run-out, rivet depth, warpage of pressure plate
2. Perform Checking and adjusting differential for ring gear run-out, backlash in ring gear, tooth contact between ring gear and pinion, bearing preload
3. Identify different types of suspension systems ( dismantling and assembling including front and rear suspension).
4. Conduct Inspection and repair of master cylinder, wheel cylinder, brake drum, brake disc, brake linings and brake pads. Perform brake bleeding
5. Drive and test the vehicle

SPECIFIC COURSE OUTCOME

MODULE I

1. Perform Checking and repairing of Clutch for clutch plate thickness, run-out, rivet depth, warpage of pressure plate.
   1. Carryout adjustment of clutch. Identify troubles, Causes and remedies of clutch.
   2. Perform Checking gearbox for run out of main shaft and lay shaft, for wear of synchronizer and worn bearings, checking oil seals.
   3. Identify Troubles, Causes and remedies of gearbox

MODULE II

1. Perform Checking and adjusting differential for ring gear run-out, backlash in ring gear, tooth Contact between ring gear and pinion, bearing preload.
   1. Dismantle the front axle and transaxle – replace king pin and bushes Dismantle different types of rear axles
   2. Identify Troubles, Causes and remedies of propeller shaft, differential, front axle and rear axle

MODULE III

1. Identify different type suspension systems by dismantling and assembling including front and rear.
   1. Identify steering linkages and dismantle different types of steering gear boxes. Adjust steering play

MODULE IV

1. Conduct Inspection and repair of master cylinder, wheel cylinder, brake drum, brake disc, brake Linings and brake pads, Perform brake bleeding.
   1. Removal of wheels, tyre and tube
   2. Driving practice – Able to drive and test the vehicle

MODULE I

1. Dismantling of clutches – different types – coil spring and diaphragm spring – single plate, multiplate etc. Identify the parts and their function, assemble it and adjust it – refit it to the vehicle by using clutch aligns. Clutches of 2 wheelers and 3 wheelers, tractors, trailers and tillers.
2. Dismantling different types of gearboxes – and over drive, sliding mesh, constant mesh and synchromesh progressive type etc. Identify different parts and their functions, calculate gear ratios, Assemble and refit it to the vehicle

MODULE II

1. Dismantling the universal joint and propeller shaft – study the slip joint and universal joint refit to the vehicle.
2. Dismantling the differential assembly – study the purpose and working of differential – assemble and adjust back lash.
3. Dismantling the front axle and transaxle – replace king pin and bushes – study the parts – check the alignment of the axle and refit
4. Dismantling the different types of rear axles – full floating, semi floating, and 3/4 floating – study the arrangements

MODULE III

1. Identification of different type suspension systems by dismantling and assembling – dismantle rigid spring type and torsion bar type. Dismantle the Mac Pherson strut type – assemble and refit to the vehicle
2. Dismantling the leaf spring – adjust the camber and refit – study the shock – absorbers of different types
3. Identification of steering linkages – dismantle worm and roller type, recirculating ball type, rack and pinion type etc. Adjust steering play. Checking and adjusting of wheel alignment

MODULE IV

1. Dismantling the hydraulic brakes system including master cylinder, wheel cylinders, brake shoes, retracting spring etc. Assemble the system and bleed the brake and adjust. Study the different units of vacuum serve and air brakes units and their functions.
2. Study different tools and accessories of brake re-lining machine, removing old lining and re-line with new lining materials
3. Removal of tyre and tube. Testing, valcanising, filling air and refitting of tyre
4. Checking the braking efficiency of a vehicle
5. Driving practice – Able to drive and test the vehicle

Reference Books:

M L Mathur & R P Sharma – Internal combustion Engines – Dhanpat Rai

For detailed syllabus of all other subjects of Automobile Engineering, 2015 revision curriculum do visit AE 5th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.