4094: Rubber Products KL Diploma Syllabus for Polymer 4th Sem 2015 Revision SITTTR

Rubber Products detailed syllabus for Polymer Technology (Polymer) for 2015 revision curriculum has been taken from the SITTTRs official website and presented for the Polymer students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.

For Polymer Technology 4th Sem scheme and its subjects, do visit Polymer 4th Sem 2015 revision scheme. The detailed syllabus of rubber products is as follows.

Rubber Products

Course Outcomes:

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SPECIFIC OUTCOME

MODULE I MOULDED AND EXPANDED RUBBER PRODUCTS.

To know the moulded and expanded rubber products .
1. Classify rubber products according to their applications
2. Explain the different steps involved in the production of compression moulded products
3. Design of compounds for Auto mobile bushes mats ,paper weights, I.B caps , nipples and Hotwater bags .
4. Define hard rubber (Ebonite )
5. Explain the compounding and production of hard rubber.
6. Explain various finishing operations for moulded rubber products.
7. Define cellular rubbers and classify them.
8. Compare merits and demerits of different blowing agents
9. Describe the manufacture of MC ,Hawai sole and sponge with typical recipe.
10. Identify the major defects and remedies of compression moulded products

MODULE II EXTRUDED ,CALANDERED AND MISCELLANEOUS RUBBER PRODUCTS

To know extruded and calandered rubber products
1. List various extruded and calendered rubber products.
2. Explain the manufacture of automobile channels and rubber tubings with typical recipe.
3. Distinguish between supported and unsupported sheets.
4. Explain the manufacture of hospital sheeting and supported sheeting with typical formulations .
5. Describe profile calendering with examples .
6. Identify the major defects and remedies of extruder and calendered products .
7. Explain the manufacture of play ball, tennis ball and golf ball with special reference to formulations and principle of expansion.
8. Explain the manufacture of gaskets and seals with reference to formulations .
9. Describe the manufacture of different types of rubber foot wears .
10. State the advantages and disadvantages of rubber footwear over leather foot wear.

MODULE III RUBBER TO METAL BONDED RUBBER PRODUCTS AND RUBBER COATED TEXTILE PRODUCTS

To understand the rubber to metal bonded rubber products and rubber coated textile products
1. List rubber to metal bonded products .
2. Explain the principle and steps involved in the production of rubber to metal bonded products .
3. Give typical recipes for type writer roller, paper rolls ,textile roller and rice polisher .
4. List various rubber coated products.
5. Explain the different steps involved in the spreading process.
6. Explain the adhesive treatment for nylon 6, nylon6 and polyester.

MODULE IV ASSEMBLED RUBBER PRODUCTS

To know about assembled rubber products
1. Classify beltings according to their functions.
2. Explain the components, compounding and manufacture of conveyor and transmission belts .
3. Describe building and curing of flat transmission and V- belts.
4. Classify hoses according to their construction and end users .
5. Explain the components, compounding and manufacture of braided hose, knitted hose, woven hose ,spiral reinforced and circular woven hose .
6. Explain the production of molded and mandrel cured hoses.
7. Compare wrapped and braided hose .
8. Classify cables according to their end use.
9. Describe the components ,manufacturing and curing of different types of cables .
10. Design compounds for the various components of cables.

MODULE I

MODULE II

Extruded, Calendared and Miscellaneous rubber Products: Extruded rubber products -Automobile treads,- channels-, inner tubes, -LPG tubes etc- Compound design, Typical formulations, Methods of manufacture. Calendared rubber Products Supported and unsupported sheeting- Hospital sheeting, -production method -Profile calendared products,. Production of supported sheets. Design criteria-compound design typical formulations. Defects and remedies of the above products Sports Goods: Play ball, Tennis balls, Golf Balls, -Components, compound design, method of manufacture, typical formulations. Miscellaneous Products: Oil seal, Gaskets- Compound design, Manufacture and Typical formulations Footwear: Components of footwear, materials, methods of manufacture. Special purpose footwear and their applications.

MODULE III

MODULE IV

Assembled rubber products. Beltings: Classification -Conveyor belts- Transmission and V- belts: Components manufacturing techniques, Batch and continuous curing, Compounding, Typical formulations. Hoses: Classification according to manufacture and end use. Components. Molded hose, Mandrel cured hose- comparison. Braided hose, Knit hose, Woven hose, Spiral reinforced hose, Circular Woven hose, Handmade hose, Radiator hose, Garden hose, Petrol hose, Sand blasting hose, Typical formulations, method of manufacture. Cables: Classification, Power cables and their components, manufacturing methods, Curing- Compound design- Typical formulations.

Reference Books:

For detailed syllabus of all other subjects of Polymer Technology, 2015 revision curriculum do visit Polymer 4th Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.

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