3052: Production Process of Automobile Components KL Diploma Syllabus for AE 3rd Sem 2015 Revision SITTTR

Production Process of Automobile Components detailed syllabus for Automobile Engineering (AE) for the 2015 revision curriculum has been taken from the SITTTRs official website and presented for the AE students. For course code, course name, number of credits for a course, and other scheme-related information visit the full semester subjects post below.

For the Automobile Engineering 3rd Sem scheme and its subjects, visit the AE 3rd Sem 2015 revision scheme. The detailed syllabus of the production process of automobile components is as follows.

GENERAL COURSE OUTCOME

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SPECIFIC COURSE OUTCOME

MODULE I

1. Understand the process of pattern-making
   1. List the materials used in pattern-making
   2. Classify the patterns and pattern allowances.
   3. Identify the types of moulding – green sand moulding, dry sand moulding, plaster moulding, shell moulding
2. Understand the various steps involved in the manufacture of cast iron
   1. List the different types of cast iron.
   2. Describe the sand casting, permanent mould casting, centrifugal casting
   3. Explain the principle of die-casting
   4. Defects in casting
3. Comprehend the process of engine block manufacturing- cylinder heads- piston-gearbox
   1. Describe the Casting of the engine block
   2. Explain the casting for cylinder heads
   3. Describe the casting of a piston, gearbox casing, propeller shaft, and rear axle casing.

MODULE II

1. Understand the different process of manufacturing steel
   1. Recognize the different processes used in steel manufacture – Open hearth, Bessemer, L-D processes.
   2. Explain the metal working process.
   3. Summarize basic cold working like drawing, squeezing, bending, shearing, Cutting and blanking, extruding, and shot peening.
   4. Explain the forming process for vehicle body panels
   5. Summarize basic hot working operations like rolling, drawing, and extruding.
2. Understand the different process of manufacturing Automobile components
   1. Describe the machine forging process used for the production of crankshaft, connecting rod, transmission gear shafts, valves, gear blanks, and steering columns
   2. List forging machines employed for the above purpose
   3. Appreciate powder metallurgy and its applications
3. Describe the production process for the chassis frame, spring, and suspension components.

MODULE III

1. Recognize the welding machines and the process of arc welding
   1. Explain the principles of arc welding
   2. State use of arc welding
   3. Describe the gas welding technique.
   4. Describe resistance welding
2. Recognize the advantages and disadvantages of soldering and brazing
   1. Distinguish between soldering and brazing
   2. State the application of soldering and brazing

MODULE IV

1. Explain the Lathe function, different types, and its operations
   1. Identify lathe functions
   2. List the lathe parts
   3. Explain cylindrical turning and taper turning methods.
   4. Explain the thread-cutting operation
   5. Differentiate NC and CNC machines
   6. Appreciate Flexible Manufacturing Systems and its advantages
2. Locate Drilling Machine, Shaping Machine, Slotting Machine and Grinding Machine
   1. List the parts of a drilling machine
   2. List the parts of a shaper
   3. Describe the quick return motion arrangement-crank and slotted lever method and hydraulic quick return mechanism.
   4. Identify parts of a slotter.
   5. List different types of grinding machines.
   6. List different grinding wheels.
   7. Explain the process of Gear milling and Gear hobbing.
   8. Appreciate rapid prototyping and its applications in the automobile industry.

MODULE I

For the complete syllabus, results, class timetable, and many other features, kindly download the iStudy App
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MODULE II

Manufacturing methods of automobile components using Forging and Metal Working Processes. Steels-different processes of steel making, open hearth process, Bessemer process, L-D process. Machine forging. Production of crankshaft, connecting rod, transmission gear shafts, valves, gear blanks, and steering column. Powder Metallurgy and its applications Cold working process: – cold working – basic cold working operation like – drawing, squeezing, bending, shearing, cutting and blanking, extruding, shot peening, and Hydroforming process. Hot working – rolling, drawing, extruding. The production process for chassis frame spring-suspension components.

MODULE III

For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
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MODULE IV

Lathe-. Lathe parts and functions. Cylindrical turning, taper turning methods, thread cutting basics only. NC and CNC machines, advantages of CNC systems over conventional systems. Drilling machines: -, Parts of a drilling machine. Shaping machines: – Use of a shaper – shaper components and their functions -quick return motion.- crank and slotted lever method and hydraulic quick return method. Slotting machines: slotter parts Grinding: – Grinding machine use and types, Grinding wheels – types. State -Gear manufacturing methods- gear milling and gear hobbing. Flexible manufacturing systems and their advantages. Rapid Prototyping and its applications.

Text Books:

For the complete syllabus, results, class timetable, and many other features, kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
.

Reference Books:

1. Chapman – Workshop Technology (Vol I, II, III) – Viva Books Private Limited
2. P.C.Sharma – Production Technology – Chand (S) & Company Limited
3. Reghuvamshi – A course on workshop Technology (Vol. II) – Dhanpat Rai Pub
4. P.N.Rao – Manufacturing Technology – Tata McGraw-Hill Education 3rd E
5. B.P. Bhardwaj. – The complete book on the Production of Automobile Components & Allied Products Project Consultancy Services.
6. H. K. Shivanand – Flexible manufacturing system- New age international
7. P. C. Angelo, R. Subramanian – Powder Metallurgy: Science, Technology, And Applications – PHI. Learning Pvt. Ltd
8. Chee Kai Chua, Kah Fai Leong, Chu Sing LimRapid Prototyping: Principles and Applications -World Scientific

For detailed syllabus of all other Automobile Engineering, 2015 revision curriculum subjects, visit AE 3rd Sem subject syllabuses for 2015 revision.

To see the syllabus of all other branches of the diploma 2015 revision curriculum, visit all branches of the SITTTR diploma 2015 revision.