Manufacturing Process detailed syllabus for Mechanical Engineering (ME) for 2015 revision curriculum has been taken from the SITTTRs official website and presented for the ME students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Mechanical Engineering 3rd Sem scheme and its subjects, do visit ME 3rd Sem 2015 revision scheme. The detailed syllabus of manufacturing process is as follows.
Course Outcomes:
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SPECIFIC OUTCOME
MODULE I
- Understand the basic measuring instruments, gauges & comparators.
- Classify the different measuring instruments
- Explain the working of different measuring instruments
- Classify the different types of gauges
- Explain the use of different gauges
- Classify the Comparators
- Describe the working of different comparators
MODULE II
- Comprehend the welding, soldering and brazing.
- Define welding and types of welding ,advantages and limitations of welding.
- Illustrate the principle of arc welding and various joints and its defects
- Discriminate D C generators and A C transformer
- Identify the electrodes for a particular weld and the specification of electrodes
- Define gas welding, Identify oxy -acetylene welding and the types of flame
- State the functions of pressure regulators, welding torch and nozzles, filler rod and flux
- Explain submerged arc welding, tungsten inert gas (TIG) welding,Metal inert gas (MIG) welding.
- Classify soldering and brazing
- Compare welding, soldering and brazing
MODULE III
- Appreciate the Structure of materials
- Explain the atomic structure
- Describe bonding and its properties
- Illustrate the structure of solids
- Distinguish the Metallic Crystal structure-bcc, fcc, hcp.
- Identify the Changes in Crystal Structure w.r.t. temperature.
- Understand the mechanical working of metals – cold working and hot working
- Explain the cold working and hot working and its advantages and disadvantages
- List the cold working operations
- Explain the cold working operations and hot working operations
- State the effects of hot working on metals
- Appreciate the forging processes
- Define forging
- Explain the different forging processes and forging tools
MODULE IV
- Comprehend the foundry and casting processes
- Explain the necessity of making different types of pattern
- List the various pattern material and state the advantages and disadvantages
- List and explain various pattern allowances and scales
- List and explain properties of moulding sand
- List the types of moulding sand
- List the ingredients of sand
- Mention the uses of chaplets
- Explain the different methods of moulding
- Identify the different moulding operations
- Explain the pouring techniques of molten metal
- Mention the function of runner and risers
- State the importance of permanent mould casting and mention its limitation
- List the cleaning methods of casting and explain it
- List the special types of casting
- List the steps of die casting processes
- State the processes of gravity die casting and pressure die casting
- Explain the process of slush casting, vacuum casting, plaster moulding and centrifugal casting and investment casting.
- Understand the various Plastics & their Moulding processes.
- Explain the different methods of processing of plastics-extrusion injection moulding, blowmoulding, thermoforming, casting etc
MODULE I
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MODULE II
Welding soldering and brazing Welding – introduction- classification of welding- advantages and limitation of welding. Arc welding -Principle of arc welding- arc welding machines – D.C. generators- A.C. transformers. Advantages and limitations of each. Welding positions — flat- horizontal – vertical and overhead welding- welded joints -butt- lap -corner– tee–edge – V- joints- U-joint- symbols as per BI S code. welding electrodes-selection- Electrode coatings – functions of Electrode coating. Gas welding – Oxy -Acetylene welding- Major advantages and limitations – type of flames -functions and operation of oxy -acetylene cylinders- pressure regulators- welding torch- nozzle. Gas welding procedure – selection of filler rod and flux. Brief explanation of submerged arc welding- tungsten inert gas (TIG) welding- metal inert gas (MIG) welding- Atomic hydrogen welding. Thermit welding – brief description only. Defects in welding – causes and remedies of the defects-porosity- poor penetration- warping- under cut- distortion crack- poor appearances.Testing and inspection of welding joints (Name only): Soldering and brazing – brief description only. Comparison between welding- soldering and brazing
MODULE III
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MODULE IV
Foundry and Casting-Types of patterns- single piece pattern- split pattern- match plate pattern- gated pattern- loose piece pattern- sweep pattern etc Pattern materials- wood- metal- plastics- plaster Advantages & Disadvantages of Pattern materials Pattern allowances- shrinkage allowance- draft allowance- machining allowance- distortion or camber allowance- rapping allowance Properties of molding sand- porosity- plasticity- adhesiveness- cohesiveness- refractoriness moulding sand: – Types-Green sand- dry sand- parting sand- loom sand- facing sand- core sand- Composition of moulding sands- their ingredient and use – uses of chaplets – Moulding processes: – Bench moulding- pit moulding- floor moulding and sweep moulding. Pouring and feeding – proper pouring techniques – functions of risers – importance of chiller – Castings -Types – Ferrous- Non ferrous-special castings-die casting – gravity die casting – pressure casting – goose neck type – direct injection type and cold chamber machine – Slush castings – vacuum casting – cleaning of casting – cut-off-trimming-shot and sand blastering. Types of plastics – thermo- thermosetting- reinforced plastics. Methods of processing plastics-extrusion moulding- injection moulding -blow moulding- thermoforming- casting
Text Books:
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
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Reference Books:
- John Metal Casting and Joining
- Kaushish Manufacturing Processes, 2nd ed.
- Khan and Haq Manufacturing Sciences
- Kibbe, et al. Machine Tool Practices, 9th ed.
- Kumar & Gupta Manufacturing Processes
- Lindberg Processes and Materials of Manufacture, 4th ed.
- Mukherjee Metal Fabrication Technology
- Parashar Cellular Manufacturing Systems: An Integrated Approach
- Parashar & Mittal Elements of Manufacturing Processes
- Rajan, et al. Heat Treatment: Principles and Techniques, 2nd ed.
- Ravi Metal Casting: Computer-Aided Design and Analysis
- Surender Kumar Technology of Metal Forming Processes
For detailed syllabus of all other subjects of Mechanical Engineering, 2015 revision curriculum do visit ME 3rd Sem subject syllabuses for 2015 revision.
To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.
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