Production Engineering I detailed syllabus for Tool & Die Engineering (TD) for 2021 revision curriculum has been taken from the SITTTRs official website and presented for the Tool & Die Engineering students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Tool & Die Engineering 2nd Sem scheme and its subjects, do visit Tool & Die Engineering (TD) 2nd Sem 2021 revision scheme. The detailed syllabus of production engineering i is as follows.
Course Objectives:
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Course Outcomes:
On completion of the course, the student will be able to:
- Demonstrate the principles of mechanics of metal cutting and tool life
- Illustrate types of cutting tool materials, importance of tool geometry and use of cutting fluids
- Demonstrate bench work and fitting, welding and forging
- Describe the types of patterns, moulds, and powder metallurgy
Module 1:
Metal Cutting: Mechanics of Metal cutting; requirements of tool materials; cutting forces; types ofchips; chip thickness ratio; shear angle; types of metal cutting process; orthogonal; oblique and form cutting; Chip Breakers. Cutting speed, feed and depth of cut Tool wear: Types of wear; Tool life; Tool life equations. Machinability: definition; factors affecting machinability; machinability index
Module 2:
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Module 3:
Fitting and Bench work: Vices and their types – filing – methods of filing – classification of files – hammers&chisels and their classification – marking tools – scribers – punches – V block – angle plate – measuring tools (basics only) – hacksaws – blades – setting of teeth -scrapers – drills and reamers – taps and dies. Forging: Hot working, cold working – advantages of hot working and cold working – hot working operations – rolling, forging, smith forging, drop forging, upset forging, press forging – roll forging Welding: Classification; Gas welding techniques; Types of welding flames; Arc Welding – Principle, Equipment, Applications; Shielded metal arc welding; Submerged arc welding; TIG / MIG welding; Resistance welding – Spot welding, Seam welding, Projection welding; Welding defects; Brazing and soldering: Types, Principles, Applications.
Module 4:
Patterns: Definition – types of pattern – solid piece – split piece – loose piece – match plate -sweep – skeleton – segmental – shell – pattern materials – pattern allowances – casting.
Moulding: Definition – Moulding sand – constituents – types – properties of moulding sand -moulding sand preparation – moulding tools – moulding boxes – types of moulds – green sand mould – drysandmould – loam sand mould – methods of moulding – Moulding machines – Jolting – Squeezing – sand slinger.
Cores: Essential qualities of core – materials – core sand preparation – core binders – core boxes – CO2 process core making – types of core.
Powder Metallurgy: Methods of manufacturing metal powders – atomization – reduction and electrolysis deposition – compacting – sintering – sizing – infiltration – mechanical properties of parts made by powder metallurgy – design rules for the power metallurgy process.
Text Books:
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Reference Books:
- Production Technology- H.M.T., Tata McGraw Hill
- A Text Book of Production engineering – P.C. Sharma, S.Chand& Co.
- Introduction of Basic Manufacturing Processes and Workshop Technology, Rajendersingh, New age International (P) Ltd. New Delhi- 110002, 2006
- Production technology – R.K.Jain,Khanna Publishers.
Online Resources
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
For detailed syllabus of all other subjects of Tool & Die Engineering (TD), 2021 revision curriculum do visit Tool & Die Engineering 2nd Sem subject syllabuses for 2021 revision.
To see the syllabus of all other branches of diploma 2021 revision curriculum do visit SITTTR diploma all branches syllabus..
To see the results of Tool & Die Engineering (TD) of diploma 2021 revision curriculum do visit SITTTR diploma Tool & Die Engineering (TD) results..
For all Tool & Die Engineering academic calendars, visit Tool & Die Engineering all semesters academic calendar direct link.