Syllabus

JNTUK B.Tech Rapid Prototyping (Departmental Elective – I) for R13 Batch.

JNTUK B.Tech Rapid Prototyping gives you detail information of Rapid Prototyping R13 syllabus It will be help full to understand you complete curriculum of the year.

Course Objectives

The course aims at the importance of Rapid Prototyping, classifications, models, specifications of various Rapid Prototype Techniques. To learn the different tools, soft-wares required and the applications of Rapid Prototyping.

UNIT – I : INTRODUCTION: Prototyping fundamentals, historical development, fundamentals of rapid prototyping, advantages and limitations of rapid prototyping, commonly used terms, classification of RP process.
LIQUID-BASED RAPID PROTOTYPING SYSTEMS: Stereo lithography Apparatus (SLA): models and specifications, process, working principle, photopolymers, photo polymerization, layering technology, laser and laser scanning, applications, advantages and disadvantages, case studies.
Solid Ground Curing (SGC): models and specifications, process, working principle, applications, advantages and disadvantages, case studies.

UNIT-II : SOLID-BASED RAPID PROTOTYPING SYSTEMS: Laminated object manufacturing (LOM) – models and specifications, process, working principle, applications, advantages and disadvantages, case studies. Fused deposition modeling (FDM) – models and specifications, process, working principle, applications, advantages and disadvantages, case studies.

UNIT – III : POWDER BASED RAPID PROTOTYPING SYSTEMS: Selective laser sintering (SLS): models and specifications, process, working principle, applications, advantages and disadvantages, case studies. three dimensional printing (3DP): models and specifications, process, working principle, applications, advantages and disadvantages, case studies.

UNIT-IV : RAPID TOOLING: Introduction to rapid tooling (RT), conventional tooling Vs RT, Need for RT. rapid tooling classification: indirect rapid tooling methods: spray metal deposition, RTV epoxy tools, Ceramic tools, investment casting, spin casting, die casting, sand casting, 3D Keltool process. Direct rapid tooling: direct AIM, LOM Tools, DTM Rapid Tool Process, EOS Direct Tool Process and Direct Metal Tooling using 3DP.

UNIT – V : RAPID PROTOTYPING DATA FORMATS: STL Format, STL File Problems, consequence of building valid and invalid tessellated models, STL file Repairs: Generic Solution, other Translators, Newly Proposed Formats.
RAPID PROTOTYPING SOFTWARE’S: Features of various RP software’s like Magics, Mimics, Solid View, View Expert, 3 D View, Velocity 2, Rhino, STL View 3 Data Expert and 3 D doctor.

UNIT –VI : RP APPLICATIONS: Application in engineering, analysis and planning, aerospace industry, automotive industry, jewelry industry, coin industry, GIS application, arts and architecture. RP medical and bioengineering applications: planning and simulation of complex surgery, customized implants & prosthesis, design and production of medical devices, forensic
science and anthropology, visualization of bimolecular.

TEXT BOOK

  • Rapid prototyping: Principles and Applications – Chua C.K., Leong K.F. and LIM C.S, World Scientific publications.

REFERENCE BOOKS

  • Rapid Manufacturing – D.T. Pham and S.S. Dimov, Springer.
  • Wholers Report 2000 – Terry Wohlers, Wohlers Associates.
  • Rapid Prototyping & Manufacturing – Paul F.Jacobs, ASME Press.

Course Outcomes

The student shall be able to identify the use of Rapid Prototyping Techniques in the manufacturing of complex components that are otherwise very difficult to manufacture.

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