Syllabus

JNTUK B. Tech Iron Production for R13 Batch.

JNTUK B.Tech Iron Production gives you detail information of Iron Production R13 syllabus It will be help full to understand you complete curriculum of the year.

Course objective: The subject deals with preparation of various types of iron ores, working principle of Blast Furnace etc.

UNIT-I : Learning Objectives: Study of ores, availability and preparation of iron ores.
Development of iron making: Bloomery-stacks-catalon,forge-stukofen-B.F- Occurrence and distribution of iron ores in India and in the world, Preparation of iron ores.

UNIT-II : Learning Objectives: Sintering by various methods and sinter testing.
Sintering: Principles, raw materials and DL.machine.Mecghanism of sintering.sintering bonds. Factors affecting sintering efficiency. Pelletisation: Theory of pellatisation, Water-particles system. Production of green pellets: disk and drum pelletisers, Induartion of pellets: Shaft, traveling grate.

UNIT-III : Learning Objectives: Study of BF coke, BF gases and their cleaning.
Blast furnace coke: Functions, properties and uses.B.F profile and designs considerations. Furnace lining. Furnace cooling system. Hoisting equipment.B.F. Stoves. BF gas cleaning system and gas uses.

UNIT-IV : Learning Objectives: Study of Physical Chemistry of reduction of ores, and uses and properties of slags.
Physical chemistry of reduction of iron ores: Physical and chemical factors affecting reduction of ores. Relevant CO/CO2 and H2/H2O diagram. Controls of C, Si, S, P in metals and slags.
Blast furnace slags: Its constitution. Effect of CaO, SiO2, Al2O3 and MgO on fluidity of slags. Uses of slags.

UNIT-V : Learning Objective: Design and operation of Blast Furnace study.
Blast Furnace Operation: Blowing in, blowing out, fanning and draughting. BF irregularities and their control/remedies. Development of BF: HTP, humidification of blast. O2 enrichment, hot blast temperature, BF additives, and top charging systems.

UNIT-VI : Learning Objective: BF Burden calculations and study of alternate routes of iron making including wrought iron.
BF Burden calculations: Raceways parameters. Factors affecting it. Alternative routes of iron making: Electric pig iron smelting, low shaft and small shaft BF.Clssification of sponge iron making. HYL, Kiln Krupp-Renn, Midrex process. Production of wrought iron.

(Assessment: The student should be evaluated based on the assignments and objective tests. The student’s analytical abilities (with special focus on academically weak students) should be tested periodically in classes by giving problems). Emphasis should be given by conducting tutorial classes at the end of each unit.

TEXT BOOK

  • Modern Iron making Dr. R.H. Tupkary

REFERENCE BOOKS

  • Blast furnace theory and practice Vol. 1 and 2 edited by Julius H. Strassburger.
  • Principles of blast furnace Iron Making A.K. Biswas.
  • Making, shaping and treating of steels by United Steel Corporation, Pittsburgh
  • Manufacture of Iron & steel Vol-I-G.R.Bashforth.

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