{"id":25339,"date":"2020-07-23T16:06:25","date_gmt":"2020-07-23T16:06:25","guid":{"rendered":"https:\/\/www.inspirenignite.com\/jntuh\/18a302c-engineering-materials-manufacturing-process-syllabus-for-automobile-engineering-3rd-sem-c18-curriculum-tssbtet\/"},"modified":"2020-07-23T16:06:25","modified_gmt":"2020-07-23T16:06:25","slug":"18a302c-engineering-materials-manufacturing-process-syllabus-for-automobile-engineering-3rd-sem-c18-curriculum-tssbtet","status":"publish","type":"post","link":"https:\/\/www.inspirenignite.com\/jntuh\/18a302c-engineering-materials-manufacturing-process-syllabus-for-automobile-engineering-3rd-sem-c18-curriculum-tssbtet\/","title":{"rendered":"18A-302C: Engineering Materials &amp; Manufacturing Process Syllabus for Automobile Engineering 3rd Sem C18 Curriculum TSSBTET"},"content":{"rendered":"<p align=\"justify\">Engineering Materials &amp; Manufacturing Process detailed Syllabus for Automobile Engineering (DAE), C18 curriculum has been taken from the <a href=\"https:\/\/www.sbtet.telangana.gov.in\/\" style=\"color: inherit\" target=\"_blank\" rel=\"noopener\">TSSBTET<\/a> official website and presented for the diploma students. For Course Code, Course Name, Lectures, Tutorial, Practical\/Drawing, Internal Marks, Max Marks, Total Marks, Min Marks and other information, do visit full semester subjects post given below. <\/p>\n<p align=\"justify\">For all other Diploma in Automobile Engineering (DAE) Syllabus for 3rd Sem C18 Curriculum TSSBTET, do visit <a href=\"..\/automobile-engineering-dae-syllabus-for-3rd-sem-c18-curriculum-tssbtet\">Diploma in Automobile Engineering (DAE) Syllabus for 3rd Sem C18 Curriculum TSSBTET Subjects<\/a>. The detailed Syllabus for engineering materials &amp; manufacturing process is as follows.  <\/p>\n<h4>Prerequisites:<\/h4>\n<p id=\"istudy\" style=\"text-align:center\">For the complete Syllabus, results, class timetable, and many other features kindly download the <a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy\" target=\"_blank\" rel=\"noopener\">iStudy App<\/a><br \/><b> It is a lightweight, easy to use, no images, and no pdfs platform to make students&#8217;s lives easier.<\/b><br \/><a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy&amp;pcampaignid=pcampaignidMKT-Other-global-all-co-prtnr-py-PartBadge-Mar2515-1\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" src=\"https:\/\/play.google.com\/intl\/en_us\/badges\/static\/images\/badges\/en_badge_web_generic.png\" alt=\"Get it on Google Play\" style=\"height:65px\"><\/a>.  <\/p>\n<h4>Course Outcome:<\/h4>\n<p>  On successful completion of the course student should be able to:<\/p>\n<ol>\n<li>Explain the properties, importance of engineering materials and their engineering applications.<\/li>\n<li>Demonstrate the various methods of manufacturing of Iron, Steel and their alloys and modify the properties of steel by appropriate heat treatment methods for a given engineering application.<\/li>\n<li>Select a suitable ferrous and non-ferrous materials based on composition and properties for industrial applications.<\/li>\n<li>Understand the impact of various materials on the environment and methods adapted for minimizing the degradation of environment.<\/li>\n<li>Demonstrate the various types of welding processes and recent developments in welding techniques for industrial applications.<\/li>\n<li>Perform various machining operations using different machine tools as per industrial requirements.<\/li>\n<\/ol>\n<h4>Unit- 1: Engineering Materials &amp; Iron- Carbon System:<\/h4>\n<p>  Introduction- Classification of engineering materials-Importance of materials in modern TechnologyMechanical properties &#8211; Tensile strength, Compressive strength, Stiffness, Elasticity, Brittleness,Ductility,Malleability,Hardness,Toughness,Fatigueresistance, Creep, Impact strength &#8211; brief explanation of the above terms with examples. Types of testing &#8211; Destructive and non-destructive- testing methods to determine tensile strength, compressive strength(by using UTM)-impact strength(Charpy and Izod tests)-Hardness(Brinell, Rockwell and Vickers hardness tests)-Fatigue strength &#8211; equipment and procedure for testing-Formulae-Calculations-Importance of non-destructivetests-Visual inspection-Penetrant test-Magnetic particles test-Radiography(X-ray and Gamma ray)test-Ultrasonic test-Sparkstream test-identification of metals-use of these tests inindustry. Spacelattice-Unitcell-three maintypesof metallicspacelatticeslikeBCC, FCCandHCP- CoolingcurveforpureIron-Allotropicformsofpureiron &#8211; Iron-Carbon equilibrium diagram.<\/p>\n<h4>Unit-2: Manufacture of Steel &amp;Heat Treatment<\/h4>\n<p id=\"istudy\" style=\"text-align:center\">For the complete Syllabus, results, class timetable, and many other features kindly download the <a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy\" target=\"_blank\" rel=\"noopener\">iStudy App<\/a><br \/><b> It is a lightweight, easy to use, no images, and no pdfs platform to make students&#8217;s lives easier.<\/b><br \/><a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy&amp;pcampaignid=pcampaignidMKT-Other-global-all-co-prtnr-py-PartBadge-Mar2515-1\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" src=\"https:\/\/play.google.com\/intl\/en_us\/badges\/static\/images\/badges\/en_badge_web_generic.png\" alt=\"Get it on Google Play\" style=\"height:65px\"><\/a>.  <\/p>\n<h4>Unit-3: Ferrous &amp;Non- Ferrous Metals and Alloys<\/h4>\n<p>  Classification of Ferrous metals-types of Cast Iron-White, Grey, Modular, Malleable and alloy Cast Iron- Types of plain Carbon steels- Low, Medium, High carbon steels and their alloys-Special alloy steelssuchasStainlessSteelandHighspeedsteel,theircomposition,properties and uses. Need for the use of Non &#8211; Ferrous metals and their alloys in engineering applications -compositionproperties and uses of Copper, Aluminium- Tin-Zinc-Lead-Nickel- Magnesium and their alloys-their Industrial applications.<\/p>\n<h4>Unit-4: Lathe and Lathe Work<\/h4>\n<p>  Functions -Types of Lathes &#8211; Engine Lathe -Lathe construction &#8211; Functions of each part &#8211; Lathe specifications &#8211; Work holding Devices &#8211; Tool holding Devices- Lathe operations: Cylindrical Turning -Taper turning -Methods of Taper turning- Taper turning by Tailstockset over Method- Thread cutting -Knurling &#8211; Facing &#8211; Parting off &#8211; Drilling- Boring- Reaming on Lathe. Capstan and Turret lathe -Constructional details and working principles &#8211; comparison between Capstan and Turret lathe -Turret mechanism &#8211; Work and Tool holding devices.<\/p>\n<h4>Unit-5: Welding<\/h4>\n<p id=\"istudy\" style=\"text-align:center\">For the complete Syllabus, results, class timetable, and many other features kindly download the <a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy\" target=\"_blank\" rel=\"noopener\">iStudy App<\/a><br \/><b> It is a lightweight, easy to use, no images, and no pdfs platform to make students&#8217;s lives easier.<\/b><br \/><a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy&amp;pcampaignid=pcampaignidMKT-Other-global-all-co-prtnr-py-PartBadge-Mar2515-1\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" src=\"https:\/\/play.google.com\/intl\/en_us\/badges\/static\/images\/badges\/en_badge_web_generic.png\" alt=\"Get it on Google Play\" style=\"height:65px\"><\/a>.  <\/p>\n<h4>Unit-6: Drilling, Shaping, Slotting &amp;Planing Machines :<\/h4>\n<p>  Function-Types of Drilling machines- Sensitive drilling machine- Radial drilling machine-Description of these machines parts and their functions- specifications &#8211; Tool holding devices and Work holding devices-Machining operations: Reaming-Boring-Counter boring- Counter sinking-Tapping-Spot facing. Shaper-Work holding Devices &#8211; Quick return motion arrangement- Crank and slotted lever method- Whit worth method- Automatic feed mechanism-Shaper specifications. Slotting machine &#8211; general use of a Slotter &#8211; Slotter parts and their functions -Tool and Work holding devices &#8211; Quick return motion arrangement &#8211; Slotter specifications. Planing machine &#8211; general use of Planer &#8211; Planer parts and their functions &#8211; Tool and working holding devices &#8211; table drive and feeds &#8211; Planer specifications &#8211; comparison of Shaper, Planer and Slotter.<\/p>\n<h4>Recommended Books<\/h4>\n<ol>\n<li>Engineering Material and Manufacturing Processes Volume I &amp; II by HazraChowdhary<\/li>\n<li>A course in workshop Technology vol.I &amp; II by Raghuvamsi<\/li>\n<li>Engineering Materials by R.S. Deshpande<\/li>\n<li>Production Technology by R.B. Gupta<\/li>\n<li>Engineering Material and Manufacturing Processes by V.N. Kumar<\/li>\n<li>Engineering Materials by Ray&amp;Chowdhary<\/li>\n<li>Elements of Workshop Technology Volume I&amp; II by HazraChowdhary<\/li>\n<\/ol>\n<p>  Suggested Learning Outcomes: Upon completion of the course, the student shall able to<\/p>\n<p><strong>Engineering Materials &amp; Iron- Carbon System<\/strong>\n  <\/p>\n<ul>\n<li>Explain the importance of Engineering materials and their applications.<\/li>\n<li>Identify the Tensile strength, Compressive strength, Stiffness, Elasticity and Plasticity.<\/li>\n<li>Define the terms Ductility, Malleability, Hardness, Brittleness, Toughness, Impact strength, Fatigue resistance and Creep.<\/li>\n<li>Identify the various properties of materials in engineering applications.<\/li>\n<li>Describe the tests to measure impact strength, Hardness, Fatigue and creep resistance.<\/li>\n<li>Know the different Destructive and Non-destructive tests.<\/li>\n<li>Write the difference between Destructive and Non-destructive tests.<\/li>\n<li>Demonstrate the different destructive tests like Tensile test and Compression tests by using Universal Testing Machine (UTM).<\/li>\n<li>Demonstrate the impact strength of a given specimen by using Charpy and Izod testing apparatus.<\/li>\n<li>Demonstrate and calculate the Hardness number of a given specimen by using Brinell, Rockwell and Vickers hardness testing apparatus.<\/li>\n<li>Describe the different non-destructive tests like Visual inspection, Penentrant test, Magnetic particles test, Radiography (X-ray and Gamma ray) test, Ultrasonictest and Spark stream test.<\/li>\n<\/ul>\n<p><strong>Iron- Carbon System:<\/strong>\n  <\/p>\n<ul>\n<li>Illustrate the Space lattice and unit cell.<\/li>\n<li>Describe the Cooling curves of pure Iron.<\/li>\n<li>Explainthe Allotropic forms of pure iron with temperature and their Crystal Structures.<\/li>\n<li>Analyse and draw Iron-Carbon equilibrium diagram.<\/li>\n<\/ul>\n<p><strong>Manufacture of Steel &amp;Heat Treatment<\/strong>\n  <\/p>\n<ul>\n<li>Identify the Iron ore materials.<\/li>\n<li>Understand the various manufacturing methods of Iron and steel.<\/li>\n<li>Describe the sequence of operations involved in the manufacturing cast iron in cupola furnace.<\/li>\n<li>Identify the sequence of steps to be followed in the manufacture of steel by Bessemer converter, Open-hearth process, L.D. process, Electric arc furnace and Electric induction furnace.<\/li>\n<\/ul>\n<p><strong>Heat Treatment:<\/strong>\n  <\/p>\n<ul>\n<li>Identify the sequence of operations involved i n Heat Treatment process.<\/li>\n<li>Describe various heat treatment methods such as Annealing, Normalizing, Hardening, Tempering, Casehardening, Nitriding and Carburizing.<\/li>\n<li>Identify the changes in Mechanical properties of materials by using heat treatment<\/li>\n<li>Understand the appropriate heat treatment methods for a given application.<\/li>\n<\/ul>\n<p><strong>Ferrous &amp;Non- Ferrous Metals and Alloys<\/strong>\n  <\/p>\n<ul>\n<li>Understand the properties of ferrous metals and their alloys.<\/li>\n<li>Know the importance of alloying steels with other elements.<\/li>\n<li>Identify the composition, properties and Industrial applications of alloy steels.<\/li>\n<li>Choose the proper alloy steel for a particular engineering application.<\/li>\n<li>List the advantages and disadvantages of Ferrous metals and their alloys.<\/li>\n<\/ul>\n<p><strong>Non-Ferrous Metals and Their Alloys<\/strong>\n  <\/p>\n<ul>\n<li>Identify thecomposition,propertiesandindustrialapplicationsofnon-ferrousmetals.<\/li>\n<li>Identify the proper non-ferrous alloys for given engineering applications.<\/li>\n<li>List the advantages and disadvantages of Non-ferrous metals and their alloys.<\/li>\n<\/ul>\n<p><strong>Lathe and Lathe Work<\/strong>\n  <\/p>\n<ul>\n<li>Explain the constructional details and working principle of Lathe.<\/li>\n<li>Describe the classification of lathe, different parts of lathe and their functions.<\/li>\n<li>Explain the steps to be followed for various Lathe operations.<\/li>\n<li>Understand the various methods of Taper turning.<\/li>\n<li>Describe the working principle of Turret and Capstan lathes.<\/li>\n<li>State the specifications of Turret and Capstan lathes.<\/li>\n<li>Compare the Turret and Capstan lathes.<\/li>\n<li>Identify the Tool holding and Work holding devices of Lathe machine.<\/li>\n<\/ul>\n<p><strong>Welding<\/strong>\n  <\/p>\n<ul>\n<li>State the principle of joining metals by Fusion welding.<\/li>\n<li>Describe the working principle of Arc welding process.<\/li>\n<li>Recognize the equipment used in Arc welding and their functions.<\/li>\n<li>Explain the principle of Gas welding and know the procedure of gas welding.<\/li>\n<li>Recognize the equipment used in Gas welding and their functions.<\/li>\n<li>Identify the types of flames used in Gas welding and their applications.<\/li>\n<li>Know the limitations of Gas and Arc welding processes.<\/li>\n<li>Know the Oxy-acetylene cutting equipment and selecting the type of nozzle for gas cutting.<\/li>\n<li>Describe Shielded arc welding, Inert gas welding-TIG welding, MIG welding and Atomic Hydrogen welding processes.<\/li>\n<li>Understand the principle of Electric resistance welding and its types, Spot welding, Seam welding, Butt welding.<\/li>\n<li>Recognize the Robotic welding and recent developments in welding techniques.<\/li>\n<\/ul>\n<p><strong>Drilling, Shaping, Slotting &amp; Planning Machines<\/strong>\n  <\/p>\n<ul>\n<li>State the working principle of a Drilling machine<\/li>\n<li>Identify the parts and their functions of Sensitive drilling machine and Radial drilling machines.<\/li>\n<li>Describe the different operations such as Drilling, Reaming, Boring that can be done on a drilling machine.<\/li>\n<li>Know the specifications of Drilling machine.<\/li>\n<li>Identify the various Tool holding and Work holding tools of Drilling machine.<\/li>\n<li>Differentiate the Drilling, Reaming and Boring.<\/li>\n<li>Describe the working principle of Shaping, Slotting and Planing machine.<\/li>\n<li>Identify the parts of Shaping, Slotting and Planing machines and their functions.<\/li>\n<li>Know the sequence of operations involved for machining a given job on Shaping, Slotting and Planing machines.<\/li>\n<li>Identify the various Tool holding and Work holding tools Shaping, Slotting and Planning machines.<\/li>\n<li>Know the specifications of Shaping, Slotting and Planing machines for procurement..<\/li>\n<li>Understand the Crank and slotted lever and Whit worth quick return mechanisms of Shaper.<\/li>\n<li>Understand the Quick return motion arrangement of Slotter.<\/li>\n<li>Compare the Shaping, Slotting and Planning machines.<\/li>\n<\/ul>\n<h4>Suggested Student Activities:<\/h4>\n<p id=\"istudy\" style=\"text-align:center\">For the complete Syllabus, results, class timetable, and many other features kindly download the <a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy\" target=\"_blank\" rel=\"noopener\">iStudy App<\/a><br \/><b> It is a lightweight, easy to use, no images, and no pdfs platform to make students&#8217;s lives easier.<\/b><br \/><a href=\"https:\/\/play.google.com\/store\/apps\/details?id=ini.istudy&amp;pcampaignid=pcampaignidMKT-Other-global-all-co-prtnr-py-PartBadge-Mar2515-1\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" src=\"https:\/\/play.google.com\/intl\/en_us\/badges\/static\/images\/badges\/en_badge_web_generic.png\" alt=\"Get it on Google Play\" style=\"height:65px\"><\/a>.  <\/p>\n<h4>Suggested E-Learning references<\/h4>\n<ol>\n<li>www.learnengineering.org<\/li>\n<li>www.sae.org<\/li>\n<li>www.nptel.ac.in<\/li>\n<\/ol>\n<h4>Course Outcome:<\/h4>\n<p>  Upon completion of the course the student shall able to<\/p>\n<ol>\n<li>Explain the properties, importance of engineering materials and their engineering applications.<\/li>\n<li>Demonstrate the various method of manufacturing of Iron, Steel and their alloys and modify the properties of steel by appropriate heat treatment methods for a given engineering application.<\/li>\n<li>Select a suitable ferrous and non-ferrous materials based on composition and properties for industrial applications.<\/li>\n<li>Understand the impact of various materials on the environment and methods adapted for minimizing the degradation of environment.<\/li>\n<li>Demonstrate the various types of welding processes and recent developments in welding techniques for industrial applications.<\/li>\n<li>Perform various machining operations using different machine tools as per industrial requirements.<\/li>\n<\/ol>\n<h4>Skill Upgradation:<\/h4>\n<ol>\n<li>Student should observe the materials used for automobile components and prepare a chart with their properties.<\/li>\n<li>Students has to present a seminar on ferrous and non ferrous materials and their alloys available in daily usage.<\/li>\n<li>Observe and prepare the chart or seminar of different microstructures of given engineering materials by using microscope.<\/li>\n<li>Students should visit the nearby workshops and observe the different types of lathes used for different applications and submit the article.<\/li>\n<li>Students should identify the different welding procedures for different materials and prepare a chart.<\/li>\n<\/ol>\n<p align=\"justify\">For detail Syllabus of all other subjects of Automobile Engineering, C18 curriculum do visit <a href=\"..\/category\/dae+3rd-sem\">Diploma In Automobile Engineering 3rd Sem Syllabus for C18 curriculum<\/a>.<\/p>\n<p align=\"justify\">For all Automobile Engineering results, visit <a href=\"https:\/\/www.inspirenignite.com\/jntuh\/ts-sbtet-diploma-result-nov-2019-declare\/\">TSSBTET DAE all semester results<\/a> direct links.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Engineering Materials &amp; Manufacturing Process detailed Syllabus for Automobile Engineering (DAE), C18 curriculum has been taken from the TSSBTET official website and presented for the diploma students. For Course Code, [&hellip;]<\/p>\n","protected":false},"author":2344,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_bbp_topic_count":0,"_bbp_reply_count":0,"_bbp_total_topic_count":0,"_bbp_total_reply_count":0,"_bbp_voice_count":0,"_bbp_anonymous_reply_count":0,"_bbp_topic_count_hidden":0,"_bbp_reply_count_hidden":0,"_bbp_forum_subforum_count":0,"footnotes":""},"categories":[128,148],"tags":[],"class_list":["post-25339","post","type-post","status-publish","format-standard","hentry","category-3rd-sem","category-dae"],"_links":{"self":[{"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/posts\/25339","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/users\/2344"}],"replies":[{"embeddable":true,"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/comments?post=25339"}],"version-history":[{"count":0,"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/posts\/25339\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/media?parent=25339"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/categories?post=25339"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.inspirenignite.com\/jntuh\/wp-json\/wp\/v2\/tags?post=25339"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}