Basic Workshop Technology detailed Syllabus for Mechanical Engineering (DME), C18 curriculum has been taken from the TSSBTET official website and presented for the diploma students. For Course Code, Course Name, Lectures, Tutorial, Practical/Drawing, Internal Marks, Max Marks, Total Marks, Min Marks and other information, do visit full semester subjects post given below.
For all other Diploma in Mechanical Engineering (DME) Syllabus for 1st Sem C18 Curriculum TSSBTET, do visit Diploma in Mechanical Engineering (DME) Syllabus for 1st Sem C18 Curriculum TSSBTET Subjects. The detailed Syllabus for basic workshop technology is as follows.
Prerequisites:
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Course Outcome:
On successful completion of the course, The students will be able to:
- Identify different materials to manufacture a product
- Identify the methods to manufacture a product
- Identify and describe the tools and equipment for workshop process
- Explain wood working processes for making carpentry joints
- Explain the fitting operations
- Explain the forging and sheet metal operations
Unit – I Basic Workshop Tools & Operations
Methods of manufacturing processes – casting, forming, metalremoval processes, joining processes, surface finishingprocesses, basic workshop processes – carpentry, fitting, hand forging, machine forging, sheet metal work, cold and hot workingof metals.
Unit – II Carpentry
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Unit – III Fitting
Cutting tools Chisels: Flat chisel, cross cut chisel, half round chisel, diamond point chisel, side chisel, specifications and uses. Files: Different parts of a file – sizes and shapes – flat file, hand file, square file ,piller file ,round file, triangular file, half round files, knife edge file, needle file – specifications and uses. Scrapers: Flat, triangular, half round scrapers, specifications & uses. Saws: Hand hacksaw – solid frame, adjustable frame, specifications & uses, hand hacksaw blades. Power hack saw -description (horizontal reciprocating type), power hacksaw blade, specifications and uses, teeth set – saw material. Drill bits: Flat drill, straight fluted drill, twist drill, parallel shank, tapered shank, specifications & uses. Reamer: Hand reamer, machine reamer, straight and spiral flutes reamers, specifications and uses. Taps: Hand taps – taper tap, plug tap and bottoming tap, specifications and uses. Dies & Sockets: Dies- solid, adjustable – specifications and uses. Striking Tools Hammers: Parts, ball peen, cross peen, straight peen hammers, soft hammer, sizes, specifications and uses. Holding Devices Vices: Bench vice, leg-vice, hand vice, pin vice, tool makers vice, pipe vice, care of vices, specifications and uses. Marking Tools: Surface plate, V-block, angle plate, try square, scriber, punch, prick punch, centre punch, number punch, letter punch, specifications and uses. Miscellaneous Tools Screw drivers, spanners, single ended & double ended, box type, adjustable spanners, cutting pliers, nose pliers, allen keys, specifications and uses. Fitting Operations: Marking, sawing, chipping, filing, scrapping, grinding, drilling, reaming, tapping and dieing.
Unit – IV Checking and Measuring Instruments
Checking instruments. Callipers: Outside&Inside callipers, hermaphrod firm joint, spring callipers, transfer calliper sizes & uses, dividers – sizes Measuring instruments: Combination square, bevel protractor, universal bevel protractor, sine ba engineers parallels, slip gauges, plane gauge, feeler gauge, angle gauge screw pitch gauge, telescopic gauges, plate & wire gauge, ring and specifications & uses, vernier callipers, vernier height gauge, vernier outside & inside, stick micrometer, depth micrometer, verniermicromete specifications and uses. ite (odd leg) calliper with & uses. r, universal surface gauge, , radius & template gauge, plug gauges, snap gauges depth gauge, micrometer -r, screw thread micrometer
Unit – V Forging
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Unit – VI Sheet Metal
Metals used for sheet metal work. Sheet metal hand tools: Measuring tools – steel rule, circumference rule, thickness gauge, sheet metal gauge, straight edge, scriber, divider, trammel points, punches, chisels, hammers, snips or shears, straight snip, double cutting shear, squaring shear, circular shear, bench & block shears. Stakes: Double seaming stake, beak horn stake, bevel edged square stake, Hatches stake, needle stake, blow Horn stake, hollow mandrel stake, pliers (flat nose and round nose), grocers and rivet sets, soldering iron, specifications & uses. Sheet Metal Operations Shearing: Cutting off, parting, blanking, punching, piercing, notching, slitting, lancing, nibbling and trimming. Bending: Single bend, double bend, straight flange, edge hem, Embossing, beading, double hem or lock seam. Drawing: Deep drawing, shallow or box drawing. Squeezing: Sizing, coining, hobbing, ironing, riveting. Sheet Metal Joints Hem Joint: single hem, double hem & wired edge, seam joint -lap seam, grooved seam, single seam, double seam, dovetail seam, burred bottom seam or flanged seam.
Reference Books:
- Production Technology by Jain & Gupta (KhannaPubliahers)
- Elementary Workshop Technology by HazraChowdary& Bhattacharya (Media Promotors)
- Manufacturing Technology (VolI ) by P N Rao (McGraw Hill)
- Workshop Technology Vol I & II by Raghuvamshi
Course Outcome:
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Suggested Student Activities
- Student visits Library to refer to Manual of ASME, IEI,
- Student inspects the available equipment in the Lab to identify the components
- Visitnear by Industry to familiarize with fabrication techniques,Advanced manufacturing processes.
- Quiz
- Group discussion
- Surprise test
Suggested E-Learning
- http://www.asme.org
- www.ocw.mit.edu/courses/mechanical-engineering
- www.nptel.ac.in
For detail Syllabus of all other subjects of Mechanical Engineering, C18 curriculum do visit Diploma In Mechanical Engineering 1st Sem Syllabus for C18 curriculum.
For all Mechanical Engineering results, visit TSSBTET DME all semester results direct links.