Apparel Production Management detailed Syllabus for Garment Technology (DGT), C18 curriculum has been taken from the TSSBTET official website and presented for the diploma students. For Course Code, Course Name, Lectures, Tutorial, Practical/Drawing, Internal Marks, Max Marks, Total Marks, Min Marks and other information, do visit full semester subjects post given below.
For all other Diploma in Garment Technology (DGT) Syllabus for 4th Sem C18 Curriculum TSSBTET, do visit Diploma in Garment Technology (DGT) Syllabus for 4th Sem C18 Curriculum TSSBTET Subjects. The detailed Syllabus for apparel production management is as follows.
Prerequisites
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Course Outcomes:
- CO Summarize the line balancing strategies. U/A 1,2,3,10 10
- CO Distinguish the production planning and control methodologies. R/U/A 1,2,3,10 10
- CO Examine the documentation and warehousing practices. R/U/A 1,2,10 11
- CO Formulate cost for the garments made during practicals. R/U/A 2,10 09
- CO Analyze the fusing and pressing parameters. R/U/A 2,10 10
- CO Analyze the benefits, applications of production system and plan production to overcome ergonomic problems R/U/A 1,2,3,4,5,8,9,10 10
Unit 1 Line Balancing: Duration 10 Periods
Objectives of line balancing- line balancing- needs for balancing- goals for balancing- rules of line balancing-the two ways of production line balancing – static and dynamic. the points to be noted when line balancing- the macro and micro steps in line balancing- important aspects of line balancing -determination of cycle time (CT), determination of efficiency of a production line-formulas for-calculation of factory capacity, production capacity ,sewing room capacity, operator efficiency-on-standard operator efficiency-the easy method of CBM calculation under LCL sea shipment- sewing time by using machine RPM- minute cost of sewing line in apparel sector.
Unit 2 Production Planning and Control Duration 10 Periods :-
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Unit 3 Documentation and Ware Housing Duration 11 Periods –
Sequence of operation in ware house- the operational elements of ware house- different handling system followed for handling of material-manual or free systems, powered systems, power and free systems- storage equipment used in industry-different equipment used for packing in the industry-fabric usage control with respect to issue of materials- spreading audit in investigating the fabric usage control – deviation from costed marked plan- fabric usage control with respect fabric reconciliationfabric faults and claims for poor quality-importance of documentation and the management function.Define the terms:1 bin centre 2 backflush 3 backhaul 4 blanket rate 5 cycle stock 6 deadweight tons 7 forward picking 8 fourth party logistics 9 lesser 10 logbook 11 order fill. three broad categories of factory compliance .
Unit 4 Apparel CostingDuration 9 Periods –
Cost, financial accounting, cost accounting and managerial accounting-the necessity of cost accounting. – Definitions of the following: book keeping. – single entry system of book keeping – double entry system of book keeping – capital, transaction, trade amount, sales returns, commission, debtor, turnover, bad debt, asset .The cost of goods- the general operating expenses-(marketing and selling expense, merchandising, design, or product development)-direct costing, absorption costing, activity-based costing and blended costing- stages of costing- the elements in garment costing- SAM for stitching-formula for calculating cut make trim cost-CMT- costing for mens shirts- basic t shirt – costing levels.
Unit 5 Fusing and Pressing-Duration 10 Periods
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Unit 6 Production Systems and Ergonomics: Duration 10 Periods:
Whole garment production system – advantages and disadvantages of the system – Progressive bundle system synchro straight line system – Unit production system – Quick response sewing system – advantages and disadvantages- Ergonomics- the primary tasks in pressing department -solutions for the following common problems encountered in pressing department: working height, floor surface, foot pedals, input output and lighting – solutions for common ergonomic problems with hand iron – iron, balancers, upright steaming, catchers, guarding- solutions for common ergonomic problems with manual press: controls, multiple workstations. Solutions for common ergonomic problems with automatic press: hand control, foot space, contact area -Common task in finishing department- Solutions for the common problems encountered while hand sewing in the finishing department: work surface, chair, input/ output solutions for the ergonomic problems associated with the important aspects of final inspection: the work surface, input/output, support surface and accessories.
Reference Books:
- V Ramesh Babu – Industrial Engineering in Apparel Production – WPI Pvt Ltd – New Delhi.
- O P Khanna – Industrial Engineering and Management – DhanpatRai Publications (P) Ltd – New Delhi
- David J tyler- Materials Management in Clothing Production – BSP Professional Books -London.
- Gerry Cooklin – Introduction to Clothing Manufacture – Blackwell Publishing – India.
- Ergonomic Hand book for the clothing industry – Union of Needletrades, Industrial and Textile Employees, the Institute for Work &Health, and the Occupational Health Clinics for Ontario Workers, In Research and writing team: Jennifer Gunning.
- Ruth E Glock, Grace I Kunz – Apparel Manufacturing sewn product analysis – Pearson.
- Sharon Lee Tate – Inside Fashion Design -Pearson.
- Technology of clothing manufacture – Carr and Lathams – Blackwell Publishing – UK.
Suggested students activities
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List of E learning sites
- https://www.onlineclothingstudy.com/2015/10/about-online-clothing-study.html
For detail Syllabus of all other subjects of Garment Technology, C18 curriculum do visit Diploma In Garment Technology 4th Sem Syllabus for C18 curriculum.
For all Garment Technology results, visit TSSBTET DGT all semester results direct links.