Apparel Production Technology detailed Syllabus for Garment Technology (DGT), C18 curriculum has been taken from the TSSBTET official website and presented for the diploma students. For Course Code, Course Name, Lectures, Tutorial, Practical/Drawing, Internal Marks, Max Marks, Total Marks, Min Marks and other information, do visit full semester subjects post given below.
For all other Diploma in Garment Technology (DGT) Syllabus for 3rd Sem C18 Curriculum TSSBTET, do visit Diploma in Garment Technology (DGT) Syllabus for 3rd Sem C18 Curriculum TSSBTET Subjects. The detailed Syllabus for apparel production technology is as follows.
Prerequisites:
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Course Outcome:
- Explain the organization structure of apparel industry and the activities of design department in detail and the fabrication defects.
- Explain the selection , application and uses of different underlying fabrics
- Explain the techniques of marker planning and spreading
- Explain the objectives of cutting and machinery used in cutting cloth
- Explain the different sewing machinery and feeding mechanism
- Determine plans to overcome ergonomic problems encountered in cutting and assembly department
Unit 1 – Organization Structure of Apparel Industry and Fabrication Defects
Flow chart of organization structure of Apparel Industry and simple description – main sectors of clothing industry – Activities Performed by design Departments of Garment Industry – Designingcollection planning-production of sample Garment – pattern making – block pattern -Garment pattern- Pattern Design systems(PDS)- Pattern Generation System(PGS).Fabrication Defects :Size variation – Defective hemming – Cutting defect – Stitching defects – Misalignment of parts – Non alignment of button and buttonhole – Label defects – Wrong tag/sticker – Defective accessories -Defective embellishment – Embroidery defects – Defective packing.
Unit 2- Underlying Fabrics
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Unit 3 – Marker Planning and Spreading
Three major Constraints faced by marker planner/requirements of marker planning: Marker- Marker Efficiency. Methods of marker planning and marker use:1 Manual marker planning with full size patterns in a full size marker- computerized marker planning- objective of Spreading /The requirements of spreading process- Methods of spreading – spreading by hand – features of powered spreading machines of various levels of technology: bolt drive, loading , ply counters and cloth roll drive The nature of fabric packages : open fabric rolled- Tubular knitted fabric rolled and plaited -folded fabric- rolled and plaited – velvet -hanging .Spreading techniques for striped and checked materials -1 check spikes 2 Pinning table. 3 folding 4 blocking and relaying.
Unit 4 -Cutting Technology
Factors influencing excessive internal manufacturing costs in cutting room -Malfunctioning of cutting room leading to excessive manufacturing costs of the sewing room. Objective of cutting – requirements for fulfilling objectives of cutting- (requirements of cutting-1 precision of cut 2 clean edges3 un scorched unfused edges 4 support of the lay 5 consistent cutting)- Cutting Equipment: Hand shears – straight knife Round knife – Band knife -Notches- Drills and thread markers-Computer controlled. Cutting knives- Laser cutting – ultrasonic cutting – servo assisted straight knife. Preparation of cut work for sewing; Position marking – Shade marking – Bundle preparation -Bundle tickets.
Unit 5 – Sewing Technology:
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Unit 6 – Ergonomics in Cutting and Assembly Department
ergonomics- fundamentals ergonomic principles. – primary task in the cutting department. -common problems and solutions for – Loading the spreading machine: Loading by hand- Loading with a fixed assist accompanying the spreader – Loading with a movable assist or hoist – Loading with a ramp. Problems and solutions encountered while spreading the fabric: – Spreading by hand -spreading with a fixed holder that holds the bolt in place at the end of the spreading table -Manual spreading -. Problems and solutions when cutting the fabric: Band saw – Diecutters – Automatic cutters – Problems and solutions while stacking cut pieces. Primary task in assembling clothing in assembling department-components of sewing assembly task – Problems and solutions for sewing and loading automated rail system- supply and removal of garments (boxes and tables) – sewing table- chair – floor surface- foot pedals- knee switches – Hand controls – lighting – hand tools (knives and hammers) – work organization. Loading of automated rail system.
Recommended Books
- Introduction to clothing manufacture-Gerry Cooklin
- The technology of clothing manufacture-HaralodCarr Barbara Latham
- Ergonomics Handbook for Clothing Industry-Published by Union of Needle Trades
Course Outcome:
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Suggested Students Activities
- Industrial Visit to see the production related activities.
- Visit to local boutiques to see the production related activities.
- Technical Quiz.
- Group discussion.
- Student visits Library to refer the National and International Journals.
- Students visit the Library to refer text books and newspapers articles on latest developments in the apparel sector.
- Student inspects the available equipment in the Lab to identify the parts.
- Surprise test.
- Seminar.
- Home assignments
- Do market survey to find the different varieties of underlying fabrics.
- Find out the ergonomic problems in your labs.
Suggested E Learning References
- https://www.coats.com/Guidance/The-Guide-to-Thread-Consumption
- www.textilelearner.blogspot.com
- https://en.wikipedia.org
- www.fibre2fashion.com
For detail Syllabus of all other subjects of Garment Technology, C18 curriculum do visit Diploma In Garment Technology 3rd Sem Syllabus for C18 curriculum.
For all Garment Technology results, visit TSSBTET DGT all semester results direct links.